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Summary of Contents for PP5524ES

Page 1: ...L MODEL NUMBER PP5524ES SNOW THROWER WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury Always Wear Eye Protection During Ope...

Page 2: ...perate the equipment without wearing adequate winter garments Avoid loose fitting clothing that can get caught in moving parts Wear footwear that will improve footing on slippery surfaces 4 Handle fue...

Page 3: ...2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the engine to cool before stor...

Page 4: ...h as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all parts and hardware you assemble must be ti...

Page 5: ...etainer spring SPEED CONTROL i LOWER HANDLE FIG 1 SPEED CONTROL ROD RETAINER SPRING SPEED SPEED CONTROL CONTROL BRACKET LEVER INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive con...

Page 6: ...ter head 1 Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower 2 Positionchuterotaterheadoverchutebracket lfneces sary rotate chute assembly to alig...

Page 7: ...e reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning ENGINE OFF I 1 r DANGER ENGINE FAST SLOW CHOKE PRIMER OR WARNING...

Page 8: ...s Institute Toolbox used to store spare shear bolts locknuts and wrench Safety ignition key must be inserted for the engine to start and run Remove when snow thrower is not in use Electric start butto...

Page 9: ...Slowly turn knob counterclockwise to disengage FULL FIG 11 TO CONTROL SNOW DISCHARGE See Figs 12 13 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or fro...

Page 10: ...the engine then squeeze the auger control lever to the handle to clear snow from the auger hous ing and the discharge chute DISCHARGE CHUTE TOOL FIG 15 TO MOVE FORWARD AND BACKWARD See Fig 16 SELF PRO...

Page 11: ...t for a few seconds remove and read oil level If necessary add oil until FULl mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE Oil in the Maintenance section of th...

Page 12: ...the engine To avoid possible freeze up of the starter proceed as fol lows ELECTRIC STARTER 1 Connect the power cord to the engine 2 Plug the other end of the power cord into a three hole grounded 120...

Page 13: ...unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil level 2 Check for loose fasteners 3 Check controls to be sure they are functioning properly LUBRICATION...

Page 14: ...emoved from snow thrower for easier access to the oil drain plug and place ment of a suitable container The unit tilted resting on the frame with the left wheel removed will help drain any oil trapped...

Page 15: ...hear bolts as supplied with your I snow thrower 4 Connect spark plug wire to spark plug IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two 2 capscrew shear bolts and hex nuts...

Page 16: ...in the operating position holding the handles remove the two 2 bolts and lock washers holding auger housing and frame together I WARNING Asthelast bolt is removed I have your assistant carefully lower...

Page 17: ...if necessary Touch up all rusted or chipped paint surfaces sand lightly before painting ENGINE See engine manual FUEL SYSTEM IMPORTANT It is important to prevent gum deposits from forming in essential...

Page 18: ...is worn 1 Auger belt is off of pulley 2 Auger belt is worn 3 Clogged discharge chute 4 Augers impeller jammed 2 Insert safety ignition key 3 Fill fuel tank 4 Move throttle to FAST position 5 Move to F...

Page 19: ...SERVICE NOTES 19...

Page 20: ...PP5524ES 96192000200 AUGER HOUSING IMPELLER ASSEMBLY 16 4 6__ 1 _ _ j v 3 15 _6 6 10 14 11 5 9 11 48 19 32 34 33 J 41 I y40 _ 39 5O 42 f t X l 36 37 44 55 38 43 10 47 18 56 10 35 55 27 23 24 31 21 29...

Page 21: ...ust 1 28 192090 Bolt Shear 29 174762X479 Skid Plate LH 30 198980X479 Auger Assembly RH 31 198979X479 Auger Assembly LH 32 174699 O Ring 33 174700 Bushing Flange 3 4 34 174681 Washer Thrust 3 4 35 1746...

Page 22: ...REPAIR PARTS SNOW THROWER MODEL NO PP5524ES 96192000200 CONTROL PANEL DISCHARGE CHUTE 28 25 20 29 27 7 18 13 14 10 15 14 11 12 22...

Page 23: ...t 3 8 Control Assembly Chute Rotater Support Pivot Screw Hex Head 5 16 18 x 3 4 Knob Deflector Bolt Shoulder Washer Flat 1 4 Nut Lock 1 4 20 Bolt Carriage 5 16 18 x 5 8 Washer Nylon Chute Assembly Def...

Page 24: ...REPAIR PARTS SNOW THROWER MODEL NO PP5524ES 96192000200 HANDLES 12 7 5 _4 45 9 f 34 42 37 15 47 16 17 22 30 32 31 _J 38 39 40 24 _36 15 19 12 11 48 17 16 24...

Page 25: ...trol Screw Hex Head 5 16 18 x 1 1 2 Screw Hex Head 5 16 18 Handle Assembly LH Includes Grip Handle Assembly RH Includes Grip Nut Lock 5 16 18 Washer Flat 3 8 Knob Handle Rod Auger Control Rod Traction...

Page 26: ...REPAIR PARTS SNOW THROWER MODEL NO PP5524ES 96192000200 DRIVE 1 3 8 27 18 19 18 43 34 42 7 26 28 26 22 35 33 39 4O...

Page 27: ...7 8 22 85179 Retainer Hairpin 23 180135 Spring Bias 24 180081 Gear Axle 58 Teeth 25 178695 Pin Pivot Lever 26 197763 Plate Assembly Drive 27 179352 Shaft Axle 28 197764 Shaft Short Hex 29 175350X479...

Page 28: ...REPAIR PARTS SNOW THROWER MODEL NO PP5524ES 96192000200 CHASSIS ENGINE PULLEYS 30 i3 31 36 34 35 37 29 19 7 6 22 12 11 54 44 45 51 11 46 47 28 57 7 24 15 26 58 27...

Page 29: ...er Engine Pulley 51 Pulley Engine Traction Drive 52 Pulley Engine Impeller Drive 53 Washer Flat 3 8 54 Washer Lock 3 8 55 Screw Hex Head 3 8 24 x 1 3 8 57 58 155452 192213 178830 17490408 179256 18785...

Page 30: ...REPAIR PARTS SNOW THROWER MODEL NO PP5524ES 96192000200 WHEELS DECALS 1 2 4 5 5 4 7 3O...

Page 31: ...2 187899 Decal Poulan Pro 5 5 HP 24 3 181035 Decal Danger Deflector 4 181042 Decal Danger 5 187898 Decal Poulan Pro 6 181033 Decal Instruction 7 155798 Decal Traction Lever 8 155800 Decal Auger Lever...

Page 32: ...does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded from this W...

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