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35

REPAIR PARTS

  SNOW THROWER - MODEL  

PP208EPS24L

  (96198003801)

CHASSIS / ENGINE / PULLEYS

NOTE:

  All component dimensions given in U.S. inches.     1 inch = 25.4 mm

IMPORTANT:

  Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

KEY  

PART

NO.  

NO. 

 

 

 DESCRIPTION 

KEY  

PART

NO.  

NO. 

 

 

 DESCRIPTION 

10

11

1

2

3

4

5

6

7

9

8

12

13

14

14

14

15

16

17

18

19

20

20

21

21

22

23

24

01.21.003-C

1  

408007  

IMPELLER BELT

2  

419744  

TRACTION BELT

3  

423723  

IDLER ARM BRACKET

4  

180523  

IDLER PULLEY

5  

426589  

NUT 5/16-18

6  

74780524  

SCREW 5/16-18 X 1 .50

7  

423990X431   IDLER BRACKET

8  

428867  

SCREW 5/16-18 X .625

9  

424297  

SHOULDER BOLT 5/16-18 X .500

10  

751153  

NUT 5/16-18 NYLOCK

11  

187786  

TRACTION IDLER ARM

12  

180522  

TRACTION PULLEY

13  

74780520  

SCREW 5/16-18 X 1 .00

14  

59289  

WASHER

15  

73800500  

NUT 5/16-18

16  

851084  

SCREW 3/8-24 X 1.375

17  

400026  

WASHER

18  

426491  

PULLEY ENG IMPELLER

19  

426490  

PULLEY ENG TRACTION

20  

74610516  

SCREW 5/16-18 X 1 .00

21  

10040500  

LOCKWASHER 5/16

22  

155452  

BELT GUIDE

23  

11050500  

LOCKWASHER 5/16

24  

175331  

IDLER BUSHING

Summary of Contents for PP208EPS24L

Page 1: ...ER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious...

Page 2: ...the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives w...

Page 3: ...sport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachments...

Page 4: ...TION KEY S 422663 1 MULTI WRENCH 180684 1 LOCKNUT 5 16 18 751153 1 CARRIAGE BOLT 5 16 18 x 5 8 72250505 1 LOCKNUT 1 4 20 191730 1 SHOULDER BOLT 1 4 20 179829 1 SPRING 184505 1 POWER CORD 198563 2 SHEA...

Page 5: ...olding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for additional loose part...

Page 6: ...UGER CONTROL ROD AUGER CONTROL BRACKET RETAINER SPRING FIG 6 INSTALL AUGER CONTROL ROD See Figs 5 and 6 1 Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from car...

Page 7: ...poses Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI CHUTE ROTATOR HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATOR HEAD MOUNTIN...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...usedforstartingengine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine ON OFF switch used to STOP the...

Page 10: ...se movement of the snow thrower AUGER Release the auger control lever to stop throwing snow ENGINE 1 Move ON OFF switch to OFF position 2 Remove do not turn safety ignition key to prevent unauthorized...

Page 11: ...evertohandletoengage the drive system Release traction drive control lever to stop the forward or reverse movement of the snow thrower SPEED and DIRECTION are controlled by the drive speed control lev...

Page 12: ...worn almost to the edge of the housing it can be reversed providing additional service before requiring replacement Replace a damaged or worn scraper bar OPERATION PRIMER SAFETY IGNITION KEY ON OFF S...

Page 13: ...wer cord to the engine 5 Plug the other end of the power cord into a three hole grounded 120 Volt A C receptacle NOTE Do not use primer when starting engine with the electric starter 6 Push starter bu...

Page 14: ...engine oil level 2 Check for loose fasteners 3 Checkcontrolstobesuretheyarefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART En...

Page 15: ...ll cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS secti...

Page 16: ...eplace the shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Remove safety ignition key and disconnect spark plug wire from spark plug...

Page 17: ...ice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replac...

Page 18: ...e to make any necessary adjustments TO ADJUST CABLE TENSION See Fig 24 Adjust cable tension by turning the adjuster turn buckle located on the right hand cable Grasp the long section tightly and turn...

Page 19: ...em of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel...

Page 20: ...les or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Wate...

Page 21: ...rer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 1 2 3 2 3 01 07 024 B 1 420478 A...

Page 22: ...nches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 10 11 11 11 11 1 2 3...

Page 23: ...CLEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 73900600...

Page 24: ...nufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 2 1 01 07 017 A 1 420493X42...

Page 25: ...28 DEFLECTOR WELDMENT 3 420673 DEFLECTOR CONTROL ASSEMBLY 4 420325 DEFLECTOR SEAL 5 414280 KNOB BLACK 6 128415 POP RIVET 7 17501010 SCREW 10 24 X 625 8 430324 CHUTE SNOW SHIELD 9 419822X431 SHIELD RET...

Page 26: ...snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 15 009 A 1 421249 STEER CABLE 2 74041024 SCREW 10 24 X 1 50 1 2 2 3 4 5 6 7 01 09 010 B 1 428272 LEVER...

Page 27: ...hrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 5 6 01 08 007 B 1 412675X431 INTERLOCK SPRING 2 414572 INTERLOCK CAM 3 178831 TORSION SPRING 4 169675 RETAIN...

Page 28: ...do so could be hazardous damage your snow thrower and void your warranty 1 2 3 3 4 4 3 3 01 08 004 B 4 4 KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 419798X431 LOOP HANDLE LH 2 419799X431...

Page 29: ...and void your warranty KEY PART NO NO DESCRIPTION 01 08 002 G 10 11 1 2 3 4 5 6 7 7 9 9 8 8 12 12 13 13 14 14 1 412683X431 CONTROL PANEL 2 424517X431 CONTROL LEVER LH 3 424516X431 CONTROL LEVER RH 4 4...

Page 30: ...re to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD...

Page 31: ...ilure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1a 1b 1b 2 4 3 3 4 6 7 7 8 5 6 01 03 002 A 1 404923 AXLE ASSEMBLY assy of 1a 1b 1a 404307 A...

Page 32: ...Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53 5...

Page 33: ...RETAINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARING...

Page 34: ...r O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 2 3 3...

Page 35: ...03 C 1 408007 IMPELLER BELT 2 419744 TRACTION BELT 3 423723 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 426589 NUT 5 16 18 6 74780524 SCREW 5 16 18 X 1 50 7 423990X431 IDLER BRACKET 8 428867 SCREW 5 16...

Page 36: ...18 19 19 20 20 21 21 22 22 23 23 24 01 15 001 B 1 405161 COVER 2 184471 SHOULDER SCREW 3 12000045 RETAINER RING 4 192126 WHEEL DRIVER 5 182466 RETAINER RING 6 187622 WHEEL LOBE 7 194941 CLUTCH SLIDE 8...

Page 37: ...urer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 01 15 003 C 1 410293 CABL...

Page 38: ...T NO NO DESCRIPTION 01 14 003 B 10 11 1 2 3 4 5 6 7 9 8 12 1 198563 POWER CORD 2 169675 RETAINER PIN 3 180684X008 WRENCH 4 184505 REMOTE SPRING 5 179829 SHOULDER BOLT 1 4 20 6 191730 LOCKNUT 1 4 20 7...

Page 39: ...your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL PP208EPS24L 96198003801 DECALS 1 181037 DECAL DANGER 2 181042 DECAL DANGER 3 181035 DECAL DANGER DEFLECTOR 6 181033 DECAL INSTR...

Page 40: ...ed for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintain...

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