Poulan Pro PP1850ES Owner'S Manual Download Page 34

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REPAIR PARTS

SNOW THROWER - MODEL

PR624ES

(96198004604)

CHASSIS / ENGINE / PULLEYS

NOTE:

All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT:

Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

KEY PART

NO. NO.

DESCRIPTION

KEY PART

NO. NO.

DESCRIPTION

KEY PART

NO. NO.

DESCRIPTION

01.00.034-A

- -

580 42 60-01 COMPLETE LCT ENGINE

PW2HK1865017-8E

532 43 88-40 FRAME

532 15 04-06 BOLT 3/8-16

532 42 88-67 SCREW 5/16-18 X .750

01.01.004-A

532 43 88-42 ENGINE MOUNTING PLATE

01.21.013-C

532 44 30-30 COVER ASSEMBLY

Summary of Contents for PP1850ES

Page 1: ...NOT THROW AWAY WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 581 45 58 27 Gasoline containing up to 10 ethanol E10 is ac...

Page 2: ...he machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives wa...

Page 3: ...transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attach...

Page 4: ...TION KEY S 443059 1 MULTI WRENCH 180684 1 LOCKNUT 5 16 18 751153 1 CARRIAGE BOLT 5 16 18 x 5 8 72250505 1 LOCKNUT 1 4 20 191730 1 SHOULDER BOLT 1 4 20 179829 1 SPRING 184505 1 POWER CORD 198563 2 SHEA...

Page 5: ...s except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for...

Page 6: ...CONTROL BRACKET RETAINER SPRING FIG 6 INSTALL AUGER CONTROL ROD See Figs 5 and 6 1 Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute tray Slide st...

Page 7: ...poses Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI CHUTE ROTATER HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATER HEAD MOUNTIN...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...and run Remove when snow thrower is not in use Electric start button used for starting the engine Recoil auxiliary starterhandle usedforstartingengine Primer pumps additional fuel from the carburetor...

Page 10: ...TE DEFLECTOR REMOTE CONTROL LEVER TO THROW SNOW See Fig 14 The auger rotation is controlled by the auger control lever located on the right side handle Squeeze auger control lever to handle to engage...

Page 11: ...5 In certain snow conditions the discharge chute may be come clogged with ice and snow Use the clean out tool to dislodge this blockage When cleaning repairing or inspecting make certain all controls...

Page 12: ...mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual ADD GASOLINE See Fig 19 Fill fuel tank to bottom of tank filler neck...

Page 13: ...he power cord to the engine 5 Plug the other end of the power cord into a three hole grounded 120 Volt A C receptacle NOTE Do not use primer when starting engine with the electric starter 6 Push start...

Page 14: ...at least once each season Once a year you should replace the spark plug and check belts for wear A new spark plug will help your engine run better and last longer Follow the maintenance schedule in t...

Page 15: ...suitable container The unit tilted resting on the frame with the left wheel removed will help drain any oil trapped inside the engine See TO REMOVE WHEELS in the Service and Adjustments section of th...

Page 16: ...e wire where it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shear bolt Install 1 4 20 lock nut and tighten securely CAUTION D...

Page 17: ...be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replaced by original equipment manu facturer OEM belts available from your nearest service cent...

Page 18: ...long section tightly and turn the short section to lengthen the adjuster Adjust until cable is snug ADJUSTER TURN BUCKLE FIG 24 SERVICE AND ADJUSTMENTS TO REMOVE WHEELS See Fig 23 Remove the wheel pin...

Page 19: ...el system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in t...

Page 20: ...les or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Wate...

Page 21: ...er and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL PR624ES 96198004604 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 2 3 5x 4 5x 01 07 001 A 1 532 43 8...

Page 22: ...ent parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL PR624ES 96198004604 AUGER HOUSING IMPELLER ASSEMBLY 10 11 11 11 11 1 2 EXP...

Page 23: ...04 26 SCREW 1 4 20 X 625 11 532 42 79 42 NUT 5 16 18 12 532 16 31 83 SCREW 5 16 18 X 625 13 532 42 71 45 IMPELLER HUB 14 532 42 71 54 IMPELLER SLEEVE 15 532 14 52 12 FLANGE NUT 3 8 16 16 532 18 03 55...

Page 24: ...warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL PR624ES 96198004604 AUGER HOUSING IMPELLER ASSEMBLY 1 1 2 3 2 3 01 07 024 B 1 532 42 04 78 AUGER BEARING...

Page 25: ...EFLECTOR CONTROL ASSEMBLY 4 532 42 03 25 DEFLECTOR SEAL 5 532 41 42 80 KNOB BLACK 6 532 12 84 15 POP RIVET 7 817 50 10 10 SCREW 10 24 X 625 8 532 43 03 24 CHUTE SNOW SHIELD 9 532 42 17 28 SHIELD RETAI...

Page 26: ...d be hazardous damage your snow thrower and void your warranty 1 2 01 15 017 A 1 532 43 86 29 STEER CABLE 2 874 04 10 24 SCREW 10 24 X 1 50 1 2 2 3 4 5 6 7 01 09 010 B 1 532 42 82 72 LEVER CABLE ROTAT...

Page 27: ...re to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 3 3 3 4 4 4 4 5 01 08 004 C 1 532 42 11 20 LOOP HANDLE LH 2 532 42 11 21 LOOP HANDLE RH 3 874 78 05 24 SCREW 5 16 1...

Page 28: ...SCRIPTION 10 11 1 2 3 4 5 6 7 7 9 9 8 8 12 12 12 12 13 13 13 13 14 14 14 14 01 08 002 J 1 532 41 55 39 CONTROL PANEL 2 580 68 78 02 CONTROL LEVER LH 3 580 68 77 02 CONTROL LEVER RH 4 532 41 55 46 TRAC...

Page 29: ...ge your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 010 A 1 580 79 77 01 IMPELLER ROD ASSEMBLY 2 580 79 79 01 TRACTION ROD ASSEMBLY 3 532 18 04 45...

Page 30: ...to do so could be hazardous damage your snow thrower and void your warranty 1 532 18 29 06 CONSOLE PANEL 2 532 17 86 68 HEADLIGHT BEZEL 3 532 18 09 27 FLOOD HEADLIGHT 4 532 18 44 71 SHOULDER SCREW 10...

Page 31: ...ilure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 532 40 49 23 AXLE ASSEMBLY ASSY OF 1A 1B 1A 532 40 43 07 AXLE SHAFT 1B 532 18 42 06 ROLL...

Page 32: ...8004604 DRIVE 10 11 11 11 1 2 3 5 6 7 9 9 9 8 12 13 01 02 013 C 53 53 53 53 14 15 15 16 17 18 45 46 48 51 52 50 49 47 19 22 34 20 24 24 25 26 26 27 28 29 30 4 23 23 23 31 32 33 33 35 36 37 39 40 39 41...

Page 33: ...NER 19 581 42 25 01 SHIFTER YOKE 20 532 40 23 10 PIVOT ROD 21 812 00 00 36 RETAINER 22 532 40 28 78 RETURN SPRING 23 532 75 11 53 NUT 5 16 18 24 532 40 89 81 BEARING 25 873 93 05 00 NUT 5 16 18 26 532...

Page 34: ...s Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 2 3 3 01 00 034 A 580 42 60 0...

Page 35: ...DLER ARM BRACKET 4 532 18 05 23 IDLER PULLEY 5 532 42 65 89 NUT 5 16 18 6 874 78 05 24 SCREW 5 16 18 X 1 50 7 532 42 92 70 IDLER BRACKET 8 817 00 05 10 SCREW 5 16 18 HEX 9 532 42 42 97 SHOULDERBOLT5 1...

Page 36: ...TAINER RING 6 532 18 76 22 WHEEL LOBE 7 532 19 49 41 CLUTCH SLIDE 8 532 17 91 39 SPRING 9 532 18 92 82 SQUARE KEY 10 532 19 49 40 AXLE LOBE 11 532 44 49 49 THRUST WASHER 12 532 44 52 66 STEERING YOKE...

Page 37: ...lacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 01 15 015 A 1 2 01 06 015 A 1 532 43 94...

Page 38: ...6 7 9 8 12 01 14 009 B 1 1 532 19 85 63 POWER CORD 2 532 16 96 75 RETAINER PIN 3 532 42 91 12 WRENCH 4 532 18 45 05 REMOTE SPRING 5 532 17 98 29 SHOULDER BOLT 1 4 20 6 532 19 17 30 LOCKNUT 1 4 20 7 87...

Page 39: ...acturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 532 18 10 37 DECAL DANGER 3 532 18 10 35 DECAL DANGER DEFLECTOR 4 532 18 10 42 DEC...

Page 40: ...commercial purposes is limited to 90 days from the date of origi nal purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in ac cordanc...

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