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Summary of Contents for POULANPRO 96192001902

Page 1: ...MODEL NUMBER 96192001902 SNOW THROWER WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury Always Wear Eye Protection During Op...

Page 2: ...d shift into neutral before starting the engine motor 3 Do not operate the equipment withoutwearing adequate winter garments Avoid loose fitting clothing that can get caught in moving parts Wear footw...

Page 3: ...tis insafe workingcondition 2 Never store the machine with fue in the fuel tank inside a buildingwhere ignitionsources are present such as hotwater heaters space heaters or clothes dryers Allow the en...

Page 4: ...SHEAR BOLTS 1 4 20 x 1 3f4 2 SPACERS O 2 LOCKNUTS 114 20 I I SAFETY IGNITION KEY I I I I I ROTATOR HEAD MOUNTING 1 WASHER 3 8 1 LOCKNUT 318 CHUTE DEFLECTOR REMOTE CONTROL 1 LOCKNUT 5 16 18 1 CARRIAGE...

Page 5: ...rews securing the auger housing to the pallet 4 Remove all packing materials except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to t...

Page 6: ...tohole in drive controlbracket Secure with retainer spring INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger controlrod has the short looponthe endof the springas shown 1 Slide rubbersleeve uprodan...

Page 7: ...EFORE MOUNTING BRACKET TIGHTENING LOCKNUT BRACKET FIG 7 INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 8 and 9 1 Instal remote cable bracket to discharge chute with 5 16 18 carriage bolt and 5 16 18...

Page 8: ...IIII III These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning DANGER ENGINE ENGINE OR WARNING ON OFF I i FAST SLOW CHOKE PRIMER F...

Page 9: ...r bolts Iocknutsand wrench Safety ignition key must be inserted for the engine to start and run Remove when snow thrower is not in use Electric start button used for starting the engine Recoil auxilia...

Page 10: ...henever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob clockwise Slowly turn knob counterclockwise to disengage OFF FIG 13 TO CONTROL SNOW DISCHARGE See Fig...

Page 11: ...Fig 17 SELF PROPELLING forward and reverse movement of the snow thrower is controlled by the traction drive control lever located on the left side handle Squeezetraction drive control leverto handleto...

Page 12: ...When not using drift cutters loosen adjustment nut lower to storage position and tighten nut securely AUGER HOUSING IT g DRIFT CUTTER ADJUST MENT NUT FIG 20 BEFORE STARTING THE ENGINE CHECK ENGINE OI...

Page 13: ...ng the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle quickly Do not allow starter rope to snap b...

Page 14: ...e the unit to malfunction and pose a risk of injury to the operator LUBRICATION CHART _ SAE 5W 30 Motor Oil _ See ENGINE in Maintenance section _ General Purpose Grease BEFORE EACH USE 1 Check engine...

Page 15: ...thrower for easier access to the oil drain plug and place ment of a suitable container The unit tilted resting on the frame with the left wheel removed will help drain any oil trapped inside the engin...

Page 16: ...eck to see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Remove safety ign...

Page 17: ...VE AUGER BELT from around pulley 8 REUEVETENSION ONTRACTION DRIVE BELTI DLER and remove traction drive belt from around pulleys HINT Insert a 3 8 drive ratchet in the ON position into the square hole...

Page 18: ...INE See engine manual FUEL SYSTEM IMPORTANT It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor fuel hose or tank during storage Also alcohol blended...

Page 19: ...t isoff of pulley Friction drive wheel is worn Auger belt is off of pulley Auger belt is worn Clogged discharge chute 2 Insert safety ignitionkey 3 Fill fuel tank 4 Move throttleto FAST position 5 Mov...

Page 20: ...AUGER HOUSING IMPELLER ASSEMBLY 16 4 15 SNOW THROWER MODEL PP11530ES 10 5 7 11 49 32 48 19 33 34 52 35 55 10 53 50 42 4 41 I 40 39 36 44 45 46 10 53 26 31 17 24 54 7 30 20 57 56 1 96192001902 21 54 58...

Page 21: ...w Hex Head 5 16 x I 48 175321X428 73800400 Nut Hex Lock 1 4 20 49 74780426 155377 Nut Hex Lock 5 16 18 50 407766 401347 Washer Flat 51 7836M 178777X479 Skid Plate RH 52 181160X479 128638 Wing Nut 53 7...

Page 22: ...REPAIR PARTS SNOW THROWER MODEL PP11530ES 96192001902 CONTROL PANEL DISCHARGE CHUTE 19 2 3 7 22 23 6 9 16 18 8 15 10 13 11 12 14 3...

Page 23: ...embly Chute Rotater Support Pivot Screw Hex Head 5 16 18 x 3 4 Spring Deflector Bolt Shoulder Washer Friction Nylon Nut Lock 1 4 20 Bolt Carriage 5 16 18 Nut Lock 5 16 18 Chute Assembly Deflector Asse...

Page 24: ...REPAIR PARTS HANDLES SNOW THROWER MODEL PP1153OES 96192001902 5 6 28 37 15 5 28 15 15 10 11 22 15 11 16 17 30 12 17 38 39 4O 24 27...

Page 25: ...Traction Rod Panel Control Screw Hex Head 5 16 18 x 1 1 2 Screw Hex Head 5 16 18 x 1 3 4 Handle Tube LH Handle Tube RH Nut Lock 5 16 18 Washer Flat 3 8 Knob Handle Rod Auger Control Rod Traction Cont...

Page 26: ...REPAIR PARTS SNOW THROWER MODEL PP11530ES 96192001902 DRIVE 43 _ 2 4 _ 22 2 11 9 1 19 3 _ _ 12 41 27 20 24 21 33 36 35 34 37...

Page 27: ...eel 21 73930500 Nut Lock 5 16 18 22 169675 Retainer Hairpin 23 180135 Spring Bias 24 402691 Sprocket Axle Shaft 25 402652 Pivot Rod Swing Plate 26 401820 Plate Drive 27 404307 Axle Shaft Power Steerin...

Page 28: ...REPAIR PARTS SNOW THROWER MODEL PP11530ES 96192001902 32 31 36 32 29 56 41 t t 1 9 12 7 58 27 43 35 52 51 47 I I I 44 45 49 40 15 46 28...

Page 29: ...crew Hex Head 5 16 24 x 1 51 Spacer Engine Pulley 52 Pulley Engine Traction Drive 53 Pulley Engine Impeller Drive 56 Washer Flat 3 8 57 Washer Lock 3 8 58 851084 155452 192213 178830 17490408 402881 4...

Page 30: ...REPAIR PARTS WHEELS DECALS SNOW THROWER MODEL PP11530ES 96192001902 31 22 33 21 23 25 24 26 11 29 28 34 29 21 33 23 22 4 3 9 8 3 30 5 10...

Page 31: ...Bracket LH Steering Bracket RH Steering Pin Steering Bellcrank Retainer Hairpin Bracket Steering Driver Wheel Ring Wire Retainer Lobe Wheel Slide Clutch Spring Clutch Slide Lobe Axle Key Square 1 4 x...

Page 32: ...es not apply to any product which has been sub jectedto alteration misuse abuse improper assembly or installation delivery damage or to normat wear of the product 5 Exclusions Excluded from this Warra...

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