Poulan Pro PD25H48STA Owner'S Manual Download Page 7

7

ASSEMBLY

FIG. 3

2466

02464

SEAT PAN

SHOULDER 
BOLT

ADJUSTMENT 
KNOB

FLAT WASHER

SEAT

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.
•      Remove  adjustment  knob  and  fl at  washer  securing 

seat to cardboard packing and set aside for assembly 
of seat to tractor.

•      Pivot seat upward and remove from the cardboard pack-

ing. Remove the cardboard packing and discard.

•    Place seat on seat pan so head of shoulder bolt is 

positioned over large slotted hole in pan.

•      Push down on seat to engage shoulder bolt in slot and 

pull seat towards rear of tractor.

•      Pivot seat and pan forward and assemble adjustment 

knob and fl at washer loosely. Do not tighten.

       Lower seat into operating position and sit on seat.
•      Slide  seat  until  a  comfortable  position  is  reached 

which allows you to press clutch/brake pedal all the 
way down.

•      Get off seat without moving its ad just ed position.
•      Raise seat and tighten adjustment knob securely.

ASSEMBLE GAUGE WHEELS TO MOWER 
DECK (See Fig. 4)

The gauge wheels are designed to keep the mower deck 
in proper position when operating mower. Be sure they 
are prop er ly adjusted to ensure optimum mower per for -
mance. 
•      Slide gauge wheel bar down into bracket channel, Be 

sure that gauge wheel bar aligning holes are on top. 
As sem ble gauge wheels as shown using shoulder bolts, 
3/8 washers and 3/8-16 center locknuts and tighten 
securely.

•     For ease of mower to tractor assembly, raise gauge 

wheels to highest position and retain with clevis pins 
and spring retainers.

•      Adjust gauge wheels before operating mower. See “TO 

ADJUST GAUGE WHEELS” in the Operation sec tion 
of this manual.

SHOULDER 
BOLT

AD JUST ING 
BAR

PIN

RETAINER SPRING

FIG. 4

GAUGE 
WHEEL

3/8-16 CENTER 
LOCKNUT

3/8 WASH ER

NOTE: You may now roll or drive your tractor off the skid. 
Follow the ap pro pri ate instruction below to remove the 
tractor from the skid

.

TO ROLL TRACTOR OFF SKID(See Op-
 er a tion section for location and function of 
con trols)

•      Press lift lever plunger and raise attachment lift lever 

to its highest po si tion.

•      Release  parking  brake  by  de press ing clutch/brake 

ped al.

•      Place freewheel control in "trans mis sion dis en gaged 

position" (See “TO TRANS 

PORT” in the Op 

er a tion 

section of this manual).

•      Roll tractor forward off skid.

TO DRIVE TRAC 

TOR OFF SKID (See Op-

 er a tion section for location and function of 
con trols)

WARNING:

 Before start ing, read, un der stand and fol low 

all in struc tions in the Op er a tion section of this man u al. Be 
sure tractor is in a well-ventilated area. Be sure the area in  
front of tractor is clear of other peo ple and objects.
•      Be sure all the above assembly steps have been com-

pleted.

•      Check engine oil level and fi ll fuel tank with gasoline.
•      Place  freewheel  control  in  "trans mis sion en 

gaged" 

po si tion (see "TO TRANSPORT" in Op er a tion section 
of this manual).

•      Sit on seat in operating position, depress clutch/brake 

pedal and set the parking brake.

•      Place motion control lever in neutral (N) position.
•      Press lift lever plunger and raise attachment lift lever 

to its highest position.

•      Start the engine. After engine has started, move throttle 

control to idle position.

•      Release parking brake.
•      Slowly move the mo tion control lever for ward and slowly 

drive tractor off skid.

•      Apply brake to stop trac tor, set park ing brake and place 

motion con trol lever in neutral po si tion.

•      Turn ignition key to "STOP" position.
Continue with the in struc tions that follow.

Summary of Contents for PD25H48STA

Page 1: ...R Always Wear Eye Protection During Operation WARNING Read this Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Thr...

Page 2: ...changes in speed or direction SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE TH...

Page 3: ...he watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not...

Page 4: ...ained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always obser...

Page 5: ...s Nose Roller 2 Hex Bolts 5 16 18 x 1 2 Locknuts 5 16 18 Steering Wheel 1 Knob 1 Washer 17 32 x 1 3 16 x 12 Gauge Seat Steering Wheel Insert Steering Wheel Adapter Steering Sleeve Steering Sleeve Exte...

Page 6: ...l IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID 02659 STEERING WHEEL INSERT LOCK NUT LARGE FLAT WASHER STEERING WHEEL STEERING WHEEL EXTE...

Page 7: ...tion section of this manual SHOULDER BOLT ADJUSTING BAR PIN RETAINER SPRING FIG 4 GAUGE WHEEL 3 8 16 CENTER LOCKNUT 3 8 WASHER NOTE You may now roll or drive your tractor off the skid Follow the appro...

Page 8: ...loop retainer springs as shown Position front plate assembly between front mower brackets Raise deck and plate assembly to align holes and insert flanged pins Secure pins with double loop retainerspri...

Page 9: ...been completed No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tightened securely All tires are properly inflated...

Page 10: ...uld result in serious injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a h...

Page 11: ...actor and starting the engine HEIGHTADJUSTMENTKNOB Usedtoadjustthemower cutting height HOURMETER Indicates hours of operation AMMETER Indicates charging or discharging of battery PARKING BRAKE Locks c...

Page 12: ...eliminate this possibility al ways stop engine when stopping tractor on grass areas TO ADJUST MOWER CUTTING HEIGHT See Fig 8 The cutting height is controlled by turning the height ad justment knob in...

Page 13: ...g Theseheightsareapproximateand may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn should be cut to approximately 2 1 2 inches during the cool seas...

Page 14: ...from the factory already filled with summer weight oil Check engine oil with tractor on level ground Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a fe...

Page 15: ...LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trim ming Drive so that clippings are discharged onto the area that has been c...

Page 16: ...MAINTENANCE LUBRICATION CHART 02500 FRONT WHEEL BEARING ZERK FRONT WHEEL BEARING ZERK ENGINE SPINDLE ZERK SPINDLE ZERK GENERAL PURPOSE GREASE REFER TO MAINTENANCE ENGINE SECTION IMPORTANT DO NOT OIL O...

Page 17: ...w or resharpened blade with stamped THIS SIDE UP facing deck and mandrel assembly IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY Install and tighten...

Page 18: ...d for 50 hours in one year TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE SAE VISCOSITY GRADES 20 0 30 40 80 100 30 20 0 20 30 40 F C 32 10 10 60 5W 30 SAE 30 oil_visc_chart1_e FIG 16 TO CHANGE...

Page 19: ...ater Squeeze it dry in a clean cloth Saturate it in engine oil Wrap it in clean absorbent cloth and squeeze to remove excess oil If very dirty or damaged replace pre cleaner TO SERVICE CARTRIDGE Clean...

Page 20: ...d turn height adjustment knob counter clockwise until it stops Lower mower linkage with attachment lift control Be sure belt tension rod is in disengaged position Install belt into electric clutch pul...

Page 21: ...02548 B B TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PRODUCT SPECIFICATIONS section of this manual If tires a...

Page 22: ...cket CAUTION Rod is spring loaded Have a tight grip on rod and release slowly Remove screws from R H mandrel cover and remove cover Remove any dirt or grass clippings which may have accumulated around...

Page 23: ...llation guide decal on bottom side of left footrest Remove mower See TO REMOVE MOWER in this section of this manual Disconnect clutch wire harness Remove clutch locator Remove belt from stationary idl...

Page 24: ...onnect RED battery cable to positive battery terminal with hex bolt and keps nut as shown Tighten securely ConnectBLACKgroundingcabletonegative battery terminal with remaining hex bolt and keps nut Ti...

Page 25: ...ot loosencasingclamp screw and move choke cable until choke is completely closed Tighten casing clamp screw securely Replace air cleaner cover assembly and tighten knob FIG 31 TO REMOVE HOOD AND GRILL...

Page 26: ...UEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH...

Page 27: ...gnition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department E...

Page 28: ...n blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinsta...

Page 29: ...ON TWIN CYL ENGINES IGNITION SWITCH CIRCUIT POSITION OFF B A1 RUN LIGHT B S A1 START M G A1 B A1 RUN MAKE A2 L NONE NONE NONE REGULATOR ALTERNATOR 28 VOLTS AC 3600 RPM REGULATOR DISCONNECTED CHARGING...

Page 30: ...30 REPAIR PARTS TRACTOR MODEL NUMBER PD25PH48STA PRODUCT NUMBER 954 56 95 23 ELECTRICAL 28 29 26 40 33 30 50 42 25 22 79 21 81 D C AMPE RES 45 12 12 11 10 8 5 2 1 27 55 46 89 16 24 42 43 25 41 27 27...

Page 31: ...46148 Cable Batterywire 26 175158 Fuse 27 73510400 Nut Keps Hex 1 4 20 Unc 28 145491 Cable Ground 29 160784 Switch Plunger Normal OP Olive 30 175566 Switch Ign 4 pos w lights 33 140401 Key Ign 40 1868...

Page 32: ...56 95 23 CHASSIS AND ENCLOSURES 64 209 158 74 209 13 1 9 157 156 26 144 26 3 3 3 142 3 3 3 142 143 60 17 29 145 161 166 37 37 209 11 209 209 20 59 28 166 166 154 209 166 155 166 209 54 58 54 14 14 38...

Page 33: ...Bushing Snap 60 72140606 Bolt RdHd Sqnk 3 8 16 Unc x 3 4 64 174997 Dash Lower 74 73680600 Nut Crownlock 3 8 16 Unc 90 124346X Nut Self Thd Wsh Hd 1 4 Zinc 142 175702 Plate Reinforcement STLT 143 1549...

Page 34: ...25 19 24 26 26 76 78 75 74 27 26 59 19 219 221 221 220 222 221 19 51 51 271 19 19 6 231 239 33 239 238 52 237 233 240 232 241 235 242 221 274 224 225 223 223 223 223 226 226 234 236 227 218 217 244 25...

Page 35: ...acer Axle 75 121749X Washer 25 32 x 1 1 4 x 16 Ga 76 12000001 E Ring 77 123583X Key Square 78 121748X Washer 25 32 x 1 5 8 x 16 Ga 89 174901X428 Console Shift 90 124346X Nut Self Thd Wsh hd 1 4 Zinc 9...

Page 36: ...L NUMBER PD25PH48STA PRODUCT NUMBER 954 56 95 23 STEERING ASSEMBLY 11 5 87 5 87 4 3 43 6 43 8 40 32 8 6 46 46 8 6 2 94 40 11 68 67 67 67 13 65 68 15 29 29 82 10 38 12 72 1 37 36 37 41 42 88 71 17 29 4...

Page 37: ...13 136518 Spacer Brg Axle Front 15 145212 Nut Hex Flange Lock 17 177883 Shaft Asm Strg 29 17060612 Screw 3 8 16 x 3 4 32 180580 Rod Tie 36 155105 Bushing Strg 37 152927 Screw TT 32 5 x 5 x 3 8 Flange...

Page 38: ...PARTS TRACTOR MODEL NUMBER PD25PH48STA PRODUCT NUMBER 954 56 95 23 ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 10 6 5 72 13 26 25 4 8 32 31 33 37 33 17 16 17 3 81 23 45 14 38 41 112 engine bs inte...

Page 39: ...37180 Kit Spark Arrestor Flat Scrn 31 179022 Tank Fuel 4 0 Rear 32 179124X428 Cap Asm Fuel 33 123487X Clamp Hose Black 34 106082X Pad Spacer 37 8543R Line Fuel 38 181654 Plug Drain Oil 41 139277 Stem...

Page 40: ...12 121246X Bracket Mounting Switch 13 121248X Bushing Snap Blk Nyl 50 Id 14 72050412 Bolt Rdhd Sqnk 1 4 20 x 1 1 2 15 121249X Spacer Split 28x 88 16 123740X Spring Cprsn 17 123976X Nut Lock 1 4 Lge F...

Page 41: ...e Panel 5 180975 Decal HP Engine 6 173587 Decal Reflector Rh 7 173589 Decal Reflector Lh 8 170563 Decal Warning Mower 9 172740 Decal Fender Logo 10 157140 Decal Fender Danger E F 11 172743 Decal Ins S...

Page 42: ...R MODEL NUMBER PD25PH48STA PRODUCT NUMBER 954 56 95 23 MOWER LIFT 36 4 5 6 2 3 1 6 5 4 7 23 24 25 27 28 29 30 50 26 37 41 40 38 49 18 17 16 15 54 54 13 12 11 13 13 31 53 32 32 13 52 49 49 51 51 13 13...

Page 43: ...169484 Retainer Clip 27 164543 Rod Adj Lift 28 73350600 Nut Hex Jam 3 8 16 Unc 29 138057 Knob Inf 3 8 16 Unc Blk W sym 30 150233 Trunnion Infin Height 31 176205 Trunnion Susp Arm 32 175994 Nut Lift Li...

Page 44: ...95 183 132 48_nose_roller 57 56 118 116 119 5 117 46 45 33 46 45 33 30 30 30 32 39 21 20 18 21 31 1 32 31 36 36 52 24 25 26 27 28 29 18 8 11 13 16 100 113 48 19 5 6 3 55 54 72 92 92 14 15 47 49 49 49...

Page 45: ...29 Screw Thdroll 1 4 20 x 5 8 47 180808 V Belt Mower Secondary 48 174368 V Belt Mower Primary 49 73680600 Nut Crownlock 3 8 16 Unc 50 72110612 Bolt Carr 3 8 16 x 1 1 2 Gr 5 52 175820 Pulley Idler Flat...

Page 46: ...for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and main taine...

Page 47: ...he face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted li...

Page 48: ...ers Brushcutters and Blowers 3 For replacement parts have available the following information a Model Number Manufacturer s I D Number b Description of part NOTE Electrolux Home Products provides part...

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