Poulan Pro PD22H42STC Owner'S Manual Download Page 22

22

SERVICE AND ADJUSTMENTS

FIG. 22

TO REPLACE MOWER BLADE DRIVE BELT 
(See Fig. 22)

The mower blade drive belt may be replaced without tools.  
Park the tractor on level surface.  Engage parking brake.  

BELT REMOVAL -
•      Remove  mower  from  tractor  (See  “TO  REMOVE 

MOW ER” in this section of manual).

•      Work belt off both mandrel pulleys and idler pulleys.
•      Pull belt away from mower. 
BELT INSTALLATION -
•      Work belt around both mandrel pulleys and idler pul-

leys.

•     Make sure belt is in all pulley grooves and in side all 

belt guides.

•      Install mower (See "To Install Mower" in this section of 

manual).

TO REPLACE MOTION DRIVE BELT 
(See Fig. 24)

Park the tractor on level surface.  En gage parking brake.  
For as sis tance, there is a belt installation guide decal on 
bottom side of left footrest.

BELT REMOVAL -
•      Remove mower (See “TO RE MOVE MOWER” in this 

section of  manual).

NOTE:

 Observe entire motion drive belt and position of all 

belt guides and keepers.
•      Remove belt from stationary idler and clutching idler.
•      Remove belt downward from around en gine pulley.
•      Pull belt slack toward rear of trac tor.  Carefully remove 

belt upwards from transmission input pulley and over 
cooling fan blades.

•     Remove belt from center span keeper and pull belt 

away from tractor.

BELT INSTALLATION -
•     Carefully work new belt down around transmission 

cooling fan and onto the input pulley.

•      Slide belt into the center span keeper.
•      Pull belt toward front of tractor and roll around the top 

groove of engine pulley.

•      Install  belt  through  stationary  idler  and  clutch ing 

idler.

•     Make sure belt is in all pulley grooves and in side all 

belt guides and keep ers.

•      Install mower (See “TO IN STALL MOWER” in this sec-

 tion of manual).

FIG. 23

IDLER
PUL LEYS

MANDREL
PULLEY

MANDREL
PULLEY

TO CHECK AND ADJUST BRAKE  (See Fig. 
23)

Your tractor is equipped with an ad just able brake system 
which is mounted on the right side of the transaxle.

If tractor requires more than fi ve (5) feet to stop at highest 
speed in high est gear on a level, dry concrete or paved 
surface, then brake must be checked and ad just ed.

TO CHECK BRAKE
•      Park tractor on a level, dry concrete or paved surface, 

depress clutch/brake pedal all the way down and en-
gage parking brake.

•     Disengage transmission by placing freewhel control 

in “transmission disengaged” position. Pull freewheel 
con trol out and into the slot and release so it is held in 
the disengaged position.

The rear wheels must lock and skid when you try to manually 
push the tractor forward. If the rear wheels rotate, the brake 
needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE
•      Depress clutch/brake pedal all the way down and en-

 gage parking brake.

•      Measure distance between brake operating arm and 

nut “A” on brake rod.

•     If distance is other than 1-9/16", loosen jam nut and 

turn nut “A” until distance becomes 1-9/16".  Retighten 
jam nut against nut “A”.

•      Engage transmission by placing freewheel control in 

“trans mis sion engaged” position.

•      Road test tractor for proper stopping distance as stated 

above.  Readjust if nec es sary.  If stopping distance is 
still greater than fi ve (5) feet in high est gear, further 
main te nance is nec es sary.  Replace brake pads or 
contact a qualifi ed service center.

WITH PARKING BRAKE “ENGAGED”

JAM NUT

DO NOT TOUCH THIS NUT.  IF FURTHER BRAKE AD JUST MENT 
IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SER-
VICE CENTER/DEPARTMENT

OPERATING 
ARM

NUT “A”

1-9/16”

Summary of Contents for PD22H42STC

Page 1: ...LWAYS WEAR EYE PROTECTION DURING OPERATION WARNING Read this Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw...

Page 2: ...e machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Be sure the area is clear of other people before mow ing Stop machine if anyone enters...

Page 3: ...the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across Remove obstacles such as rocks tree limbs etc Watchforholes ruts orbumps Uneventerrai...

Page 4: ...ment We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your...

Page 5: ...32 x 1 3 16 x 12 Gauge Seat 2 Keys Slope Sheet Steering Extension Shaft Steering Adapter 1 Oil Drain Tube 1 Hex Bolt 1 4 28 x 1 1 4 1 Locknut 1 4 28 1 Locknut 1 2 20 4 Washers 3 8 x 3 4 x 14 Ga 4 Whe...

Page 6: ...ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto lower steering shaft Align mounting holes in extension and lower shafts and install 1 4 hex bolt and locknu...

Page 7: ...6 CENTER LOCKNUT 3 8 WASHER ADJUSTING BAR PIN RETAINER SPRING ASSEMBLE GAUGE WHEELS TO MOWER DECK See Fig 4A The gauge wheels are designed to keep the mower deck in proper position when operating mowe...

Page 8: ...XTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and functi...

Page 9: ...uld result in serious injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a h...

Page 10: ...BRAKE PEDAL Used for declutching and brak ing the tractor and starting the engine PARKING BRAKE Locks clutch brake pedal into the brake position FREEWHEEL CONTROL Disengages transmission for pushing o...

Page 11: ...before stopping may cause engine to backfire Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine PARKING...

Page 12: ...means of tying hood to tractor rope cord etc Transmission Engaged Transmission Disengaged CLEVIS PIN RETAINER SPRING TO ADJUST GAUGE WHEELS See Fig 7 Gauge wheels are properly adjusted when they are...

Page 13: ...control of your tractor Sit on seat in operating position depress clutch brake pedal and set parking brake Place motion control lever in neutral N position Move attachment clutch to DISENGAGED positi...

Page 14: ...drive wheels The air is being removed from hydraulic drive system Move motion control lever to neutral N position Shut off engine and set parking brake Engage transmission by placing freewheel control...

Page 15: ...and interferes with the mulching action The best time to mow your lawn is the early afternoon At this time the grass has dried the newly cut area will not be exposed to direct sunlight For best result...

Page 16: ...ilter 1 2 LUBRICATION CHART FRONT WHEEL BEARING ZERK FRONT WHEEL BEARING ZERK ENGINE SPINDLE ZERK SPINDLE ZERK GENERAL PURPOSE GREASE REFER TO MAINTENANCE ENGINE SECTION IMPORTANT DO NOT OIL OR GREASE...

Page 17: ...the blade is balanced TRACTOR Always observe safety rules when performing any main tenance BRAKE OPERATION If tractor requires more than six 6 feet stopping distance at high speed in highest gear the...

Page 18: ...EXT OIL CHANGE SAE VISCOSITY GRADES 20 0 30 40 80 100 30 20 0 20 30 40 F C 32 10 10 60 5W 30 SAE 30 TO CHANGE ENGINE OIL See Fig 14 AND 15 Determine temperature range expected before oil change All oi...

Page 19: ...er housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirty...

Page 20: ...ings Disconnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT IFANATTACHMENTOTHERTHANTHEMOWER DECK IS TO BE...

Page 21: ...ur mower SIDE TO SIDE ADJUSTMENT See Figs 18 and 19 Raise mower to its highest position At the midpoint of both sides of mower measure height from bottom edge of mower to ground Distance A on both sid...

Page 22: ...ll belt guides and keepers Install mower See TO INSTALL MOWER in this sec tion of manual FIG 23 IDLER PULLEYS MANDREL PULLEY MANDREL PULLEY TO CHECK AND ADJUST BRAKE See Fig 23 Your tractor is equippe...

Page 23: ...ove motion control lever to the neutral N lock gate position Tighten adjustment bolt securely NOTE Ifadditionalclearanceisneededtogettoadjustment bolt move mower deck height to the lowest position Aft...

Page 24: ...n from the fully charged battery RED cable last from both batteries FIG 27 02747 KEPS NUT HEX BOLT POSITIVE RED CABLE NEGATIVE BLACK CABLE REPLACING BATTERY See Fig 28 WARNING Do not short battery ter...

Page 25: ...IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRAC...

Page 26: ...gnition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department E...

Page 27: ...n blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinsta...

Page 28: ...ed for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintain...

Page 29: ...he face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted li...

Page 30: ...ers Brushcutters and Blowers 3 For replacement parts have available the following information a Model Number Manufacturer s I D Number b Description of part NOTE Electrolux Home Products provides part...

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