Poulan Pro PB19542LT Operator'S Manual Download Page 22

22

SERVICE AND ADJUSTMENTS

TO REPLACE MOTION BELT DRIVE    

(See Fig. 25)

Park the tractor on level surface.  En gage parking brake.  

For as sis tance, there is a belt installation guide decal on 

bottom side of left footrest.
BELT REMOVAL -

•  Remove mower (See “TO RE MOVE MOWER” in this 

section of manual).

NOTE:

 Observe entire motion drive belt and position of all 

belt guides and keepers.
•  Remove belt from stationary idler (A) and clutching 

idler (B).

•  Remove belt from centerspan idler (C).
• 

Pull belt slack toward rear of trac tor.  Carefully remove 

belt up wards from trans mis sion input pulley and over 

cooling fan blades (D).

•  Remove belt downward from engine pulley (E).
•  Slide belt toward rear of tractor, off the steering plate 

(F) and remove from tractor.

BELT INSTALLATION -

• 

Install new belt from tractor rear to front, over the steer-

ing plate (F) and above clutch brake pedal shaft (G).

• 

Pull belt toward front of tractor and roll belt onto engine 

pulley (E).

• 

Pull belt toward rear of tractor. Carefully work belt down 

around transmission cooling fan and onto the input 

pulley (D). Be sure belt is inside the belt keeper.

•  Install belt on centerspan idler (C).
•  Install belt through stationary idler (A) and clutch ing 

idler (B).

•  Make sure belt is in all pulley grooves and in side all 

belt guides and keep ers.

•  Install mower (See “TO IN STALL MOWER” in this 

sec tion of manual).

A

B

C

D

E

F

G

FIG. 25

TO CHECK BRAKE 

If tractor requires more than five (5) feet to stop at highest 

speed in high est gear on a level, dry concrete or paved 

surface, then brake must be serviced.
You may also check brake by:
• 

Park tractor on a level, dry concrete or paved surface, 

depress brake pedal all the way down and engage 

parking brake.

•  Place gear shift lever in neutral (N) position.
The rear wheels must lock and skid when you try to manu-

ally push the tractor forward. If the rear wheels rotate, 

then the brake needs to be serviced. Contact a qualified 

service center.

FIG. 24

To Replace Mower Drive Belt (See Fig. 24)

MOWER DRIVE BELT REMOVAL 

1.  Park tractor on a level surface. En gage parking 

brake.

2.  Lower attachment lift lever to its lowest position.
4.  Remove any dirt or grass clippings which may have 

accumulated around mandrels and entire upper deck 

surface.

5.  Remove belt from clutch pulley (M), both mandrel pul-

leys (R) and all idler pulleys (S).

MOWER DRIVE BELT INSTALLATION 

1.  Install belt around both mandrel pulleys (R) and around 

idler pulleys (S) as shown.

2.  Install belt onto clutch pulley (M).

IMPORTANT: 

 Check belt for proper routing in all mower 

pulley grooves.
3.  Raise attachment lift lever to highest position.

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Summary of Contents for PB19542LT

Page 1: ...E PROTECTION DURING OPERATION Visit our website www poulan pro com WARNING Read this Manual and follow all Warnings and SafetyInstructions Failuretodosocanresult in serious injury IMPORTANT MANUAL Do...

Page 2: ...ing brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the gra...

Page 3: ...ch towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip men...

Page 4: ...nance and Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimprovedforest covered brush coveredorgr...

Page 5: ...eering Extension Shaft Steering Wheel Adapter Steering Boot Steering Extension Shaft 2 Keys Slope Sheet Key 1 Oil Drain Tube 3TEERING 7HEEL Steering Extension Shaft Steering Wheel Adapter Steering Boo...

Page 6: ...B SLOTS 5 16 LOCK WASHER BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto lower steering shaft Place tabs of steering boot...

Page 7: ...highest position Remove key from bag and start the engine see TO START ENGINE in the Operation section of this man ual After engine has started move throttle control to idle slow position Depress clut...

Page 8: ...REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Seat is adjusted comfortably and tightened secu...

Page 9: ...injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not av...

Page 10: ...the tractor and starting the engine GEARSHIFT LEVER Selects the speed and direction of the tractor Our tractors conform to the applicable safety standards of the American National Standards Institute...

Page 11: ...en leaving tractor to prevent unauthorized use Never use choke to stop engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD TO USE T...

Page 12: ...wn and behind before backing Move gear shift lever to reverse R position and slowly release clutch brake pedal to start movement When use of the ROS is no longer needed turn the ignition key clockwise...

Page 13: ...e sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc TOWING CARTS AND OTHER ATTACH MENTS Tow only the attachments that are recommended by and co...

Page 14: ...plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mow ing to assure better mowing performance and proper discharge of material Regula...

Page 15: ...l without oil filter 1 2 maint_sch tractore ROS e BEFORE EACH USE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE Lubrication Chart Check Brake Operation Check...

Page 16: ...The engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM Whentheengineisrunning anyattemptb...

Page 17: ...nstall the drain tube onto the fitting Unlock drain valve by pushing inward and turning counterclockwise To open pull out on the drain valve After oil has drained completely close and lock the drain v...

Page 18: ...h arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline FIG 14 FUEL FILTER CLAMP CLAMP AIR FILTER Your engi...

Page 19: ...arms A are point ing forward before sliding mower under tractor Slide mower under tractor until it is centered under tractor ATTACH MOWER SIDE SUSPENSION ARMS A TO CHASSIS Position hole in arm over p...

Page 20: ...on engine pulley M in belt keepers G IMPORTANT CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES Raise attachment lift lever to highest position If necessary adjust gauge wheels before operati...

Page 21: ...om bottom edge of blade to the ground The distance should be the same on both sides If adjustment is necessary see steps in Visual Adjust ment instructions above Recheck measurements adjust if necessa...

Page 22: ...g idler B Make sure belt is in all pulley grooves and inside all belt guides and keepers Install mower See TO INSTALL MOWER in this section of manual A B C D E F G FIG 25 TO CHECK BRAKE If tractor req...

Page 23: ...ear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the Maintenance section of this manual If jumper cables are used for emer...

Page 24: ...ose hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting Check wiring See electrical wiring diagram in the Repair Parts sect...

Page 25: ...UELSYSTEMPARTSSUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEA...

Page 26: ...aulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center depar...

Page 27: ...l speed too fast 2 Shift to slower speed 3 Wet grass 3 Allow grass to dry before mowing 4 Mower deck not level 4 Level mower deck 5 Low uneven tire air pressure 5 Check tires for proper air pressure 6...

Page 28: ...for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained...

Page 29: ...TERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM AS THE ENGINE IS SPEEDED UP THE LIGHTS WILL BECOME THEI...

Page 30: ...30 REPAIR PARTS TRACTOR MODEL NUMBER PB19542LT 96042003400 PRODUCT NO 960 42 00 34 ELECTRICAL 30 33 42 40 26 28 71 400449 29 34 43 25 27 41 22 21 16 90 48 55...

Page 31: ...400 Nut Keps Hex 1 4 20 unc 28 198885 Cable Ground 18 Rear Battery Blk 6 Ga 29 401545 Switch Seat 30 193350 Switch Ign 33 140401 Key Ign Molded Generic 34 110712X Switch Light Reset 40 401098 Harness...

Page 32: ...64 188 172 172 2 17 26 195 125 125 125 161 35 175 192 158 134 192 157 141 140 139 176 174 1 22 15 184 167 160 42 DRIVE TEX LT PEERLESS 159 159 166 2 183 37 205 33 155 61 202 225 116 162 REPAIR PARTS T...

Page 33: ...A 159 76020412 Pin Cotter 1 8 x 3 4 160 169484 Retainer Clip 161 195403 Spring Return Clutch 162 195785 Spacer 165 196212 Busing Shaft Brake Hand Control 166 197290 Nut Push 625 167 405257 Latch Brak...

Page 34: ...34 CHASSIS TEX ELITE SV PRO REPAIR PARTS TRACTOR MODEL NUMBER PB19542LT 96042003400 PRODUCT NO 960 42 00 34 CHASSIS...

Page 35: ...10 24 x 5 8 Wshd Qdrx 177 195228 Bushing Steering 180 194260 Chassis 181 193102X428 Bushing Mtg Fender Crgo 182 193057 Dash Lower 183 74780520 Bolt Fin Hex 5 16 18 x 1 1 4 186 183829X428 Insert Grill...

Page 36: ...8 106108X421 Rim Asm 8 rear Service 9 106268X Tire R T 18 x 9 5 8C Service 10 7152J Tube Rear Service Item Only 11 104757X421 Cap Axle Blk 1 50 x 1 00 144334 Sealant Tire 10 oz Tube 20 14 2 1 402015...

Page 37: ...unc 53 188967 Washer Hardened 793 x 1 637 x 060 54 74760636 Bolt Hex HS 3 8 16 unc x 2 1 4 55 197636 Spacer Brace Axle 57 407465 Bracket Upstop 58 194747 Bolt Shoulder Sector Pivot CFM 59 194748 Washe...

Page 38: ...1 20 OPTIONAL EQUIPMENT Spark Arrester 29 18 15 37 28 engine bs 1cyl tex_4 12 42 85 9 90 84 45 1 81 82 69 2 79 97 96 REPAIR PARTS TRACTOR MODEL NUMBER PB19542LT 96042003400 PRODUCT NO 960 42 00 34 ENG...

Page 39: ...ng for individual gas engine models is labeled in accordance with SAE Society of Automotive Engi neers code J11940 Small Engine Power Torque Rating Procedure and rating performance has been obtained a...

Page 40: ...56 56 57 62 188 189 1 69 21 21 20 40 145 MAN 4EX 4 21 24 25 26 27 29 23 189 188 144 36 113 113 40 57 70 149 19 19 6 6 87 7 7 68 152 30 30 32 38 195 122 123 195 31 33 34 59 15 14 13 11 8 16 REPAIR PART...

Page 41: ...7249 Arm Idler 56 199092 Spacer Retainer 57 17000616 Screw Hexwsh Thd 3 8 16 x 1 59 141043 Guard Tuv Idler 94 60 197402 Arm Brake Mower 62 72110616 Bolt Rdhd Sqnk 3 8 16 unc x 2 63 199478 Arm Brake Mo...

Page 42: ...lt 5 16 18 uncx 3 4 w Sems 10 196977 Pan Seat 21 171852 Bolt Shoulder 5 16 18 37 73800500 Nut Lock 5 16 18 unc 40 197661 Handle Slide 41 198200 Spring Latch 43 74760612 Bolt 3 8 16 UNC x 3 4 44 191338...

Page 43: ...ift Assist 89 19191912 Washer Clear Zinc 90 194208 Pin Cotter 5 16 Bow Tie Lock 91 195181 Link Lift Susp Mower Rear 97 17060612 Screw 3 8 16 x 75 Smgml Tap R Z 98 195270 Link Lift Susp Front Mower REP...

Page 44: ...44 SERVICE NOTES...

Page 45: ...45 SERVICE NOTES...

Page 46: ...46 SERVICE NOTES...

Page 47: ...never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page a...

Page 48: ...the Power Train Component and parts The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser C Securing Warranty Service War...

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