Poulan Pro 96194000503 Owner'S Manual Download Page 2

2

IMPORTANT

Safe Operation Practices for Walk-Behind Snow Throwers

This snow thrower is capable of amputating hands and feet and throwing objects.

Failure to observe the following safety instructions could result in serious injury.

WARNING: This snow thrower is for 

use on sidewalks, driveways and other 

ground level surfaces.  Caution should 

be exercised while using on sloping sur-

faces.  Do not use snow thrower on 

surfaces above ground level such as 

roofs of residences, garages, porch es 

or other such structures or buildings.

WARNING: Snow throwers have ex-

 posed rotating parts, which can cause 

severe injury from contact, or from ma-

terial thrown from the discharge chute.  

Keep the area of operation clear of all 

persons, small children and pets at all 

times including startup.

WARNING: Always disconnect spark 

plug wire and place it where it can not 

con tact plug in order to pre vent ac ci -

den tal start ing when setting up, trans-

 port ing, ad just ing or making re pairs.

Look for this symbol to point out im-

 por tant safety precautions.  It means

CAUTION!!!  BE COME ALERT!!!  YOUR 

SAFE TY IS IN VOLVED.

CAUTION: Muffler and other engine 

parts become extremely hot during 

operation and remain hot after engine 

has stopped. To avoid severe burns on 

contact, stay away from these areas.

WARNING: Engine exhaust, some of 

its con stit u ents, and certain vehicle 

com po nents contain or emit chem i-

cals known to the State of Cal i for nia 

to cause can cer and birth defects or 

oth er re pro duc tive harm.

(f)  Keep the nozzle in contact with the rim of the fuel 

tank or container opening at all times, until refuel-

ing is complete. Do not use a nozzle lock-open 

device.

(g)  Replace gasoline cap securely and wipe up spilled 

fuel.

(h)  If fuel is spilled on clothing, change clothing im-

mediately.

5.  Use extension cords and receptacles as specified by 

the manufacturer for all units with electric drive motors 

or electric starting motors.

6.  Adjust the collector housing height to clear gravel or 

crushed rock surface.

7.  Never attempt to make any adjustments while the 

engine (motor) is running (except when specifically 

recommended by manufacturer).

8.  Always wear safety glasses or eye shields during op-

eration or while performing an adjustment or repair to 

protect eyes from foreign objects that may be thrown 

from the machine.

Operation

1.  Do not put hands or feet near or under rotating parts. 

Keep clear of the discharge opening at all times.

2.   Exercise extreme caution when operating on or cross-

ing gravel drives, walks, or roads.  Stay alert for hidden 

hazards or traffic.

3.  After striking a foreign object, stop the engine (motor), 

remove the wire from the spark plug, disconnect the 

cord on electric motors, thoroughly inspect the snow 

thrower for any damage, and repair the damage before 

restarting and operating the snow thrower.

4.  If the unit should start to vibrate abnormally, stop the 

engine (motor) and check immediately for the cause. 

Vibration is generally a warning of trouble.

5.  Stop the engine (motor) whenever you leave the oper-

ating position, before unclogging the collector/impeller 

housing or discharge chute, and when making any 

repairs, adjustments or inspections.

Training

1.  Read, understand and follow all instructions on the 

machine and in the manual(s) before operating this 

unit. Be thoroughly familiar with the controls and the 

proper use of the equipment. Know how to stop the 

unit and disengage the controls quickly.

2.  Never allow children to operate the equipment. Never 

allow adults to operate the equipment without proper 

instruction.

3.  Keep the area of operation clear of all persons, par-

ticularly small children.

4.  Exercise caution to avoid slipping or falling, especially 

when operating the snow thrower in reverse.

Preparation

1.  Thoroughly inspect the area where the equipment is 

to be used and remove all doormats, sleds, boards, 

wires, and other foreign objects.

2.  Disengage all clutches and shift into neutral before 

starting the engine (motor).

3.  Do not operate the equipment without wearing adequate 

winter garments. Avoid loose fitting clothing that can 

get caught in moving parts. Wear footwear that will 

improve footing on slippery surfaces.

4.  Handle fuel with care; it is highly flammable

(a)  Use an approved fuel container.
(b) Never add fuel to a running engine or hot en-

gine.

(c)  Fill fuel tank outdoors with extreme care. Never fill 

fuel tank indoors.

(d)  Never fill containers inside a vehicle or on a truck or 

trailer bed with a plastic liner. Always place contain-

ers on the ground, away from your vehicle, before 

filling.

(e)  When practical, remove gas-powered equipment 

from the truck or trailer and refuel it on the ground. 

If this is not possible, then refuel such equipment 

on a trailer with a portable container, rather than 

from a gasoline dispenser nozzle.

Summary of Contents for 96194000503

Page 1: ...ROWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in seri...

Page 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Page 3: ...quipment is in safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryer...

Page 4: ...ecessary to ensure proper tightness REMOVE SNOW THROWER FROM CARTON 1 Remove all accessible loose parts and parts boxes from carton 2 Cut down all four corners of carton and lay panels flat 3 Removeth...

Page 5: ...RETAINER SPRING SPEED CONTROL LEVER FIG 2 SPEED CONTROL ROD HANDLE KNOB LOWER HANDLE PLASTIC TIE UPPER HANDLE FIG 1 INSTALL SPEED CONTROL ROD See Figs 1 and 2 1 Remove plastic tie securing rod to lowe...

Page 6: ...thrower were overinflated at the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m AUGER CONT...

Page 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 8: ...ine Recoil auxiliary starterhandle usedforstartingengine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold eng...

Page 9: ...ise Slowly turn knob clockwise to disengage TO CONTROL SNOW DISCHARGE See Figs 10 11 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or from ma terial thr...

Page 10: ...ed by the auger control lever located on the right side handle Squeeze auger control lever to handle to engage the auger and throw snow Release the auger control lever to stop throwing snow USING THE...

Page 11: ...engine on your snow thrower has been shipped from the factory already filled with oil 1 Check engine oil with snow thrower on level ground 2 Remove oil fill cap dipstick and wipe clean reinsert the d...

Page 12: ...ry NOTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter ha...

Page 13: ...erly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain...

Page 14: ...ill cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sect...

Page 15: ...mponents If one or both augers do not turn when auger control lever is engaged check to see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage all controls and move thrott...

Page 16: ...is important that an assistantstandintheoperatingposition andholdthesnowthrowerhandles Se rious personal injury and or damage to theunitcouldoccurifthesnowthrower should fall during the belt changing...

Page 17: ...gas can damage the fuel system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor...

Page 18: ...tment adjustment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasteners Replace damaged parts If vibration vibration augers or impeller remains contact a qualified service centre depar...

Page 19: ...dos los embragues en la posici n neutra antes de poner en marcha el motor 3 Noaccionarlam quinasinllevarvestidosinvernalesadecua dos para el exterior Evitar vestidos sueltos y colgantes que puedan que...

Page 20: ...s ma nos Mantenimiento y conservaci n 1 Controlarfrecuentementequeelpernodecizallaylosdem s pernos est n adecuadamente apretados para asegurar que la m quina puede trabajar con seguridad 2 No dejar nu...

Page 21: ...en la f brica excepto aquel las partes que se han dejado sueltas por motivos de transporte Todas las partes como las tuercas arandelas pernos etc nec esarias para completar el ensamblaje se hallan en...

Page 22: ...los mangos BIELA DE MANDO DE LA VELOCIDAD SOPORTE MANDO DE LA VELOCIDAD RESORTE DE RETENCI N PALANCA DE MANDO DE LA VELOCIDAD FIG 2 BIELA DE MANDO DE TRACCI N SOPORTE DE MANDO DE TRACCI N RESORTE DE...

Page 23: ...o 1 Colocar el grupo del conducto de eyecci n sobre la base del conducto con la abertura de eyecci n hacia el frente de la m quina quitanieves 2 Posicionarlacabezagiratoriadelconductosobreelsoportedel...

Page 24: ...QUINA QUITANIEVES Compare las ilustraciones con su segadora para familiarizarse con la ubicaci n de los diversos controles y ajustes Guarde este manual para referencia en el futuro Estos s mbolos pued...

Page 25: ...para que el motor arranque y funcione Qu tese cuando no se usa la m quina quitanieves Bot n de arranque el ctrico utilizado para poner en marcha el motor Mango de retroceso auxiliar de arranque utili...

Page 26: ...eyecci n y mover la palanca hacia la izquierda o la derecha hasta que el conducto est en la posici n deseada Cerciorarse de que la palancasesuelteysequedebloqueadaenlaposici ndeseada COMO UTILIZAR SU...

Page 27: ...de la descarga antes de poner en marcha el motor Volver a poner en marcha el motor luego oprimir la palanca de mando de la barrena hacia la empu adura para limpiar la nievedelalojamientodelabarrenayel...

Page 28: ...uitanievessobre un terreno llano 2 Sacar el tap n varilla de nivel del relleno de aceite y limpi arla volver a poner la varilla y enroscar el tap n firmemente esperar algunos segundos sacar la varilla...

Page 29: ...adorderetrocesor pidamente No soltar de golpe la cuerda del arrancador 6 Cuando el motor arranca soltar la empu adura del arranca dor de retroceso y mover lentamente el mando del obturador hasta la po...

Page 30: ...mando para asegurarse de que funcionen ad ecuadamente LUBRICACI N Mantenga el maquina quitanieves bien lubricada ver la TABLA DE LUBRICACI N MAQUINA QUITANIEVES Siempre observe las reglas de seguridad...

Page 31: ...ner un acceso m s f cil al tap n de vac o del aceite y para colocar un apropiado contenedor El inclinar la unidad que quedar apoyada a la carcasa con la rueda izquierdadesmontada ayudar avaciarelaceit...

Page 32: ...io del cubo de la barrena con el orificio del eje e instalar un nuevo perno de tope seguridad de 1 4 20 x 2 Colocar una contratuerca de 1 4 20 y apretar firmemente ATENCI N No sustituir Usar solamente...

Page 33: ...DEL CHASIS ALOJAMIENTO BARRENA EMPU ADURAS 8 AFLOJAR EL TENSOR DE LA CORREA DE TRACCI N y desmontar la correa de tracci n de alrededor de las poleas de transmisi n CONSEJO Insertar un perforador de t...

Page 34: ...as partes que se mueven para verificar si est n da adas quebradas o desgastadas C mbielas si es necesario 5 Retoque todas las superficies que est n oxidadas o con la pintura picada use una lija antes...

Page 35: ...or en la posici n OFF marcha 2 Obstrucci n en el conducto de carburante 2 Limpiar el conducto de carburante lentamente o 3 Combustible rancio 3 Drene el estanque de combustible y vuelva de manera a ll...

Page 36: ...SNOW THROWER MODEL NUMBER 96194000503 AUGER HOUSING IMPELLER ASSEMBLY 2 EXPLODED 2 10 9 1 11 11 3 12 12 4 13 14 15 17 8 7 11 5 6 11 16 18 35 19 21 22 23 24 25 23 22 21 20 36 26 27 28 30 29 31 31 32 33...

Page 37: ...199 CLEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 155377 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 19111507 WASHER 14 10040500 LOCKWASHER 5 16 15 7494051...

Page 38: ...e your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 07 008 A 1 405985X417 AUGER 24 LH 2 405986X417 AUGER 24 RH 1 2 3 5x 4 5x 01 07 001 A 1 404928X42...

Page 39: ...wer and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 1 2 3 2 3 01 07 005 A 1 174658 AUGER BEARING 2 411939 BEARING PLUG 3 179582 SCREW 5 16 18 X 1 00 1 2 3 4 4 3 01 11 00...

Page 40: ...OR SEAL 4 179096X429 STRAP 5 189713X428 KNOB BLACK 6 128415 POP RIVET 7 185600 SHOULDER BOLT 1 4 20 X 704 8 72270505 CARRIAGE BOLT 5 16 18 X 625 9 191730 NUT 1 4 20 10 155415 WASHER 11 179246 PLASTIC...

Page 41: ...Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 2 3 6 6 4 5 01 09 007 A 1 420337 LEVER CABLE ROTATOR ASSEMBLY 2 1...

Page 42: ...d void your warranty KEY PART NO NO DESCRIPTION 1 4 5 6 7 7 8 10 11 14 14 12 13 13 12 2 3 9 9 8 01 08 002 D 1 412683X479 CONTROL PANEL 2 412681X479 CONTROL LEVER LH 3 412682X479 CONTROL LEVER RH 4 412...

Page 43: ...ranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 5 5 6 6 7 7 8 8 8 9 9 01 08 003 A 1 419800X479 PLOW HANDLE LH 2 419801X479 PLOW HANDLE RH 3 196944 PANEL BRACKET LH 4 196943 PANEL B...

Page 44: ...TOP 4 187716 SHIFTER ROD BOTTOM 5 180447 SPRING SLEEVE 6 178669 IMPELLER SPRING 7 180926 TRACTION SPRING 8 72270506 CARRIAGE BOLT 5 16 18 X 75 9 155377 NUT 5 16 18 10 169675 RETAINER NOTE All componen...

Page 45: ...PORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 4 4 5 5 2 3 7 6 01 10 003 B 1 183346 CONS...

Page 46: ...25 30 24 24 4 41 40 40 3 6 5 76 8 9 76 10 11 12 11 9 9 76 13 37 39 76 36 76 38 76 15 14 16 20 19 21 44 17 18 32 33 34 33 42 24 22 24 4 43 50 49 51 52 53 54 55 56 67 49 51 57 58 52 64 4 1 2 7 35 35 65...

Page 47: ...175344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5 16 18 875 31 12000012 RETAINER RING 32 402187 HEX SHAFT 33 401619 CHAIN 34 417234 SPROCKET SHAFT 35 17490408 SCREW 1 4 20 X 50 36 401984X479 SHIF...

Page 48: ...arts Failure to do so could be hazardous damage your snow thrower and void your warranty 1a 1b 1b 4 3 3 4 6 7 7 8 5 6 2 01 03 005 A KEY PART NO NO DESCRIPTION 1 188226 assy of 1a 1b AXLE ASSEMBLY 1a 1...

Page 49: ...nly Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 01 04 019 A 1 192213 BELT COVER 2 179157 IMPELLE...

Page 50: ...Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER 96...

Page 51: ...ower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER 96194000503 BAG OF PARTS KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 5 8 6 7 01 14 004 A 1 01 14 007 A 1 193071 SAF...

Page 52: ...LAN 6 181032 DECAL INSTRUCTION 7 415391 DECAL TRACTION LEVER 8 415390 DECAL AUGER LEVER 9 415476 DECAL SPEED CONTROL 421894 OWNER S MANUAL ENGLISH SPANISH NOTE All component dimensions given in U S in...

Page 53: ...53 SERVICE NOTES...

Page 54: ...54 SERVICE NOTES...

Page 55: ...55 SERVICE NOTES...

Page 56: ...This Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Exclud...

Reviews: