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14

MAINTENANCE

AUGER GEAR CASE

•  The gear case was filled with lubricant to the proper 

level at the factory. The only time the lubricant needs 

attention is if service has been performed on the gear 

case.

•  If lubricant is required, use only Ronex ED #1 

grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow 

thrower. The sprockets, hex shafts, drive disc and friction 

wheel require no lubrication. The bearings and bushings 

are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above com po -

nents can cause contamination of the friction 

wheel and damage to the drive system of your 

snow thrower.

ENGINE

See engine manual.

LUBRICATION

Use only high quality detergent oil rated with API service 

classification SG–SL. Select the oil's SAE viscosity grade 

according to your expected operating temperature.

•  Oil will drain more freely when warm.
•  Catch oil in a suitable container.

NOTE:

 The left side wheel may be removed from snow 

thrower for easier access to the oil drain plug and place-

 ment of a suitable container. The unit tilted, resting on the 

frame with the left wheel removed, will help drain any oil 

trapped inside the engine. (See “TO REMOVE WHEELS” 

in the Service and Adjustments section of this manual).
1.  Remove safety ignition key and disconnect spark plug 

wire from spark plug.  Place wire where it cannot come 

in contact with spark plug.

2.  Clean area around drain plug.
3.  Remove drain plug and drain oil in a suitable container.
4.  Install drain plug and tighten securely.
5.  Wipe off any spilled oil from snow thrower and engine.
6.  Install left wheel (if removed for draining oil). Be sure to 

install klick pin into proper hole in wheel axle (See “TO 

REMOVE WHEELS” in the Service and Adjustments 

section of this manual).

7.  Remove oil fill cap/dipstick. Be careful not to allow dirt 

to enter the engine.

8.  Refill engine with oil through oil dipstick tube. Pour 

slowly. Do not overfill. For approximate capacity see 

“PRODUCT SPECIFICATIONS” section of this man u al.

9.  Use gauge on oil fill cap/dipstick for checking level. Be 

sure dipstick cap is tightened securely for accurate 

reading. Keep oil at “FULL” line on dipstick.

10.  Wipe off any spilled oil.

MUFFLER

Inspect and replace corroded muffler as it could cre ate a 

fire haz ard and/or dam age.

SPARK PLUG

Replace spark plug at the beginning of each season or after 

every 100 hours of operation, whichever occurs first.  Spark 

plug type and gap setting are shown in the “PROD UCT 

SPEC I FI CA TIONS” section of this manual.

CLEANING

IMPORTANT:

  For best performance, keep snow thrower 

housing free of any dirt or trash. Clean the outside of your 

snow thrower after each use.

WARNING:  Remove safety ignition key 

and disconnect spark plug wire from 

spark plug.  Place wire where it can not 

come in contact with spark plug.

• 

Keep finished surfaces/wheels free of gasoline, oil, etc.

•  We do not recommend using a garden hose to clean 

your snow thrower unless the electrical system, muffler 

and carburetor are covered to keep water out. Water 

in engine can result in shortened engine life.

NOTE:

  Although multi-viscosity oils (5W30, 10W30 etc.) 

improve starting in cold weather, these multi-viscosity oils 

will result in increased oil consumption when used above 

32°F.  Check your engine oil level more frequently to avoid 

possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least once 

a year if the snow thrower is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and 

after each five (5) hours of continuous use. Tighten oil fill 

cap / dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range anticipated before next oil 

change. All oil must meet API service classification SG–SL.
•  Be sure snow thrower is on level surface.

Summary of Contents for 96194000500

Page 1: ...ER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious...

Page 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Page 3: ...safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the en...

Page 4: ...plete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all parts and hardware you assemble must be tightened securely Use the correct tools as ne...

Page 5: ...HANDLE PLASTIC TIE UPPER HANDLE FIG 1 INSTALL SPEED CONTROL ROD See Figs 1 and 2 1 Remove plastic tie securing rod to lower handle 2 Insert rod into speed control bracket and secure with retainer spri...

Page 6: ...thrower were overinflated at the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m AUGER CONT...

Page 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 8: ...tingengine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine MEETS A N S I SAFETY REQUIREMENTS Our snow...

Page 9: ...offers the best snow thrower performance TO USE CHOKE CONTROL See Fig 11 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a...

Page 10: ...asbeendislodged returntheclean out tool to it s mounting clip by pushing it into the clip Makesurethedischargechuteispointedinasafedirec tion novehicles buildings people orotherobjectsare inthedirecti...

Page 11: ...L See Fig 18 The engine on your snow thrower has been shipped from the factory already filled with oil 1 Check engine oil with snow thrower on level ground 2 Remove oil fill cap dipstick and wipe clea...

Page 12: ...ng the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle quickly Do not allow starter rope to snap b...

Page 13: ...erly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain...

Page 14: ...ill cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sect...

Page 15: ...ne or both augers do not turn when auger control lever is engaged check to see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage all controls and move throttle control to...

Page 16: ...ng from the frame assembly it is important that an assistantstandintheoperatingposition andholdthesnowthrowerhandles Se rious personal injury and or damage to theunitcouldoccurifthesnowthrower should...

Page 17: ...gas can damage the fuel system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor...

Page 18: ...ment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasteners Replace damaged parts If vibration vibration augers or impeller remains contact a qualified service centre department Recoil...

Page 19: ...dos los embragues en la posici n neutra antes de poner en marcha el motor 3 Noaccionarlam quinasinllevarvestidosinvernalesadecua dos para el exterior Evitar vestidos sueltos y colgantes que puedan que...

Page 20: ...nimiento y conservaci n 1 Controlarfrecuentementequeelpernodecizallaylosdem s pernos est n adecuadamente apretados para asegurar que la m quina puede trabajar con seguridad 2 No dejar nunca la m quina...

Page 21: ...o seguro y adecuado de su quitanieves todas estas partes que usted ensamblar han de apretarse muy bien Usar las herramientas correctas que aseguren el apriete adecuado SACAR LA M QUINA QUITANIEVES DEL...

Page 22: ...CI N PALANCA DE MANDO DE LA VELOCIDAD FIG 2 BIELA DE MANDO DE TRACCI N SOPORTE DE MANDO DE TRACCI N RESORTE DE RETENCI N PALANCA DE MANDO DE TRACCI N FIG 4 MONTAJE PRE OPERACI N 2 Montar la biela en e...

Page 23: ...o 1 Colocar el grupo del conducto de eyecci n sobre la base del conducto con la abertura de eyecci n hacia el frente de la m quina quitanieves 2 Posicionarlacabezagiratoriadelconductosobreelsoportedel...

Page 24: ...QUINA QUITANIEVES Compare las ilustraciones con su segadora para familiarizarse con la ubicaci n de los diversos controles y ajustes Guarde este manual para referencia en el futuro Estos s mbolos pued...

Page 25: ...n de lanzamiento de la nieve Pomo de control del deflector a distancia utilizada para regular la distancia a la que se lanza la nieve Placas de deslizamiento utilizada para regular la altura de la ba...

Page 26: ...a en marcha ADVERTENCIA Sielconductodedescarga o la barrena se atascan apagar el motor y espera que las partes en movimiento se hayan parado Usar la herramienta de limpieza NO LAS MANOS para liberar e...

Page 27: ...pu s de eliminar la nieve acumulada volver a colocar la herramienta en su clip empuj ndolo en el clip Asegurarsedequeelconductodedescargaest dirigidohacia una direcci n segura no veh culos edificios p...

Page 28: ...iento en la posici n deseada Asegurarse de que las dos placas est n reguladas uniformemente Apretar firmemente BARRA DE ARRASTRE Ver Fig 17 La barra de arrastre no se puede regular pero es reversible...

Page 29: ...15 y los 50 F Si la temperatura est por encima de los 50 F el cebador no es necesario NOTA Utilizar demasiado el cebador puede ahogar el motor impidiendo el arranque En caso de que se ahogue el motor...

Page 30: ...ie la buj a limpie o cambie el elemento del filtro de aire y revise si la cuchilla est desgastada Una buj a nueva y un elemento del filtro de aire limpio nuevo ase guran la mezcla de aire combustible...

Page 31: ...adecuado NOTA Es posible desmontar la rueda del lado izquierdo de la m quina quitanieves para tener un acceso m s f cil al tap n de vac o del aceite y para colocar un apropiado contenedor El inclinar...

Page 32: ...del cubo de la barrena con el orificio del eje e instalar un nuevo perno de tope seguridad de 1 4 20 x 2 Colocar una contratuerca de 1 4 20 y apretar firmemente ATENCI N No sustituir Usar solamente l...

Page 33: ...casionarse si la m quina quitanieves cayera durante el cambio de las correas ENSAMBLAJE DEL CHASIS ALOJAMIENTO BARRENA EMPU ADURAS 8 AFLOJAR EL TENSOR DE LA CORREA DE TRACCI N y desmontar la correa de...

Page 34: ...as partes que se mueven para verificar si est n da adas quebradas o desgastadas C mbielas si es necesario 5 Retoque todas las superficies que est n oxidadas o con la pintura picada use una lija antes...

Page 35: ...or en la posici n OFF marcha 2 Obstrucci n en el conducto de carburante 2 Limpiar el conducto de carburante lentamente o 3 Combustible rancio 3 Drene el estanque de combustible y vuelva de manera a ll...

Page 36: ...R 96194000500 AUGER HOUSING IMPELLER ASSEMBLY 6 6 5 9 9 12 7 7 8 6 11 57 10 10 13 4 14 16 15 36 37 50 47 42 42 44 27 27 43 43 46 38 45 41 40 39 34 32 49 19 48 51 33 35 56 30 31 28 19 55 28 19 55 22 26...

Page 37: ...6 Bolt Shear 29 174762X479 Skid Plate LH 30 405986X417 Auger Assembly RH 31 405985X417 Auger Assembly LH 32 407768 O Ring 33 407769 Bushing Flange 3 4 34 174681 Washer Thrust 3 4 35 174684 Bearing Thr...

Page 38: ...38 REPAIR PARTS SNOW THROWER MODEL NUMBER 96194000500 CONTROL PANEL DISCHARGE CHUTE 1 2 6 7 4 5 6 8 8 19 2 2 26 28 27 27 25 20 29 3 18 17 10 15 12 21 9 16 14 13 31 34 30 33...

Page 39: ...15 404770X428 Chute Assembly 16 178633X428 Deflector Assembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 414281 Knob Speed Control Lever 20 72270506 Bolt Carriage 5 16 18 x 3 4 21 155415 Washe...

Page 40: ...PAIR PARTS SNOW THROWER MODEL NUMBER 96194000500 HANDLES 10 11 15 23 22 27 27 22 11 15 12 12 13 15 49 49 48 47 16 17 16 17 15 14 32 31 32 30 31 38 39 7 6 2 5 5 1 4 4 4 4 8 28 28 9 18 19 26 24 24 25 5...

Page 41: ...uger Control 19 405740 Rod Traction Control 22 72120618 Bolt Carriage 3 8 16 x 2 1 4 23 401940X479 Handle Tube Lower 24 180447 Sleeve Spring 25 180926 Spring Traction Drive 26 178669 Spring Auger Cont...

Page 42: ...42 REPAIR PARTS SNOW THROWER MODEL NUMBER 96194000500 DRIVE 4 4 4 4 4 2 2 43 11 1 1 22 5 5 5 2 2 20 41 21 17 13 3 6 14 19 18 18 15 24 36 35 34 37 31 9 12 23 26 29 25 4 4 33 28 32 27 44...

Page 43: ...er Wheel 21 73930500 Nut Lock 5 16 18 22 169675 Retainer Hairpin 23 180135 Spring Bias 24 402691 Sprocket Axle Shaft 25 402652 Pivot Rod Swing Plate 26 401820 Plate Drive 27 179352 Axle Shaft Assembly...

Page 44: ...L NUMBER 96194000500 CHASSIS ENGINE PULLEYS 6 19 17 10 21 22 23 2 3 4 6 42 8 9 12 13 15 27 26 25 24 18 7 20 14 5 40 46 44 49 50 51 52 35 34 33 38 37 39 43 11 32 32 36 36 44 45 41 30 29 31 31 11 11 1 5...

Page 45: ...6 Washer Flat 3 8 26 850263 Washer Lock 3 8 KEY PART NO NO DESCRIPTION 27 851084 Screw Hex Head 3 8 24 x 1 3 8 28 155452 Guide Belt 29 192213 Belt Cover Assembly Includes Toolbox Cover 30 178830 Cover...

Page 46: ...46 REPAIR PARTS SNOW THROWER MODEL NUMBER 96194000500 WHEELS DECALS 3 2 7 7 5 5 6 6 4 7 1 2 5 3 1 4 2 1 7 6 8 9...

Page 47: ...ION 1 181038 Decal Danger 2 415296 Decal Poulan 5 5 HP 24 3 181034 Decal Danger Deflector 4 181041 Decal Danger 5 183879 Decal Poulan 6 181032 Decal Instruction 7 415391 Decal Traction Lever 8 415390...

Page 48: ...This Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Exclud...

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