Poulan Pro 545137251 Instruction Manual Download Page 7

7

4. Slide guide bar on bar bolts until guide

bar stops against clutch drum sprocket.

Guide bar

Bar bolts

5. Carefully remove the chain from the pack-

age. Hold chain with the drive links as

shown.

CUTTERS MUST FACE IN

DIIRECTION OF ROTATION

Tip of

Bar

Cutters

Depth Gauge

Drive Links

6. Place chain over and behind clutch re-

tainer, fitting the drive links in the clutch

drum sprocket.

7. Fit bottom of drive links between the

teeth in the sprocket in the nose of the

guide bar.

8. Fit chain drive links into bar groove.

9. Pull guide bar forward until chain is snug

in guide bar groove. Ensure all drive

links are in the bar groove.

10. Hold guide bar against the saw frame

and install the clutch cover.

11. Replace the bar nuts and tighten finger

tight. Once the chain is tensioned you

will need to tighten bar nuts.

CHAIN TENSION

(Including units with chain already installed)

WARNING:

Wear protective gloves

when handling chain. The chain is sharp and

can cut you even when it is not moving.

NOTE:

When adjusting chain tension,

make sure the bar nuts are finger tight only.

Attempting to tension the chain when the bar

nuts are tight can cause damage.

Checking the tension:

Use the screwdriver end of the chain adjust-

ment tool (bar tool) to move chain around

guide bar. If the chain does not rotate, it is too

tight. If the chain is too loose, it will sag below

the bar.

Bar Nuts

Chain Adjustment

Tool

(Bar Tool)

Guide

Bar

Adjusting

Screw

Adjusting the tension:

Chain tension is very important. Chains

stretch during use. This is especially true

during the first few times you use your saw.

Always check chain tension each time you

use and refuel your saw.

An adjusting screw (located on the guide

bar) is used to adjust the tension of the chain

(see illustration).

1. Loosen bar nuts until they are finger tight

against the clutch cover.

2. Turn adjusting screw clockwise until chain

solidly contacts bottom of guide bar rail.

Adjusting

Screw

3. Using bar tool, roll chain around guide bar

to ensure all links are in bar groove.

4. Lift up tip of guide bar to check for sag.

Release tip of guide bar, then turn ad-

justing screw until sag does not exist.

5. While lifting tip of guide bar, tighten bar

nuts securely with the bar tool.

Bar Nuts

6. Use the screwdriver end of the bar tool

to move chain around guide bar.

7. If chain does not rotate, it is too tight.

Slightly loosen bar nuts and loosen

chain by turning the adjusting screw.

Retighten bar nuts.

8. If chain is too loose, it will sag below the

guide bar. DO NOT operate the saw if

the chain is loose.

WARNING:

If the saw is operated

with a loose chain, the chain could jump off

the guide bar and result in serious injury.

Summary of Contents for 545137251

Page 1: ...Instructions WARNING Read and follow all Safety Rules and Operating Instructions before using this product Failure to do so can result in serious injury ADVERTENCIA Lea el manual de instrucciones y si...

Page 2: ...st idle lever out to the full extent to the FULL CHOKE posi tion Push the choke fast idle lever in to the HALF CHOKE position Starting Reminder SAFETY RULES WARNING Always disconnect spark plug wire a...

Page 3: ...your body and the guide bar and chain to the rear preferably covered with a scabbard MAINTAIN YOUR SAW IN GOOD WORKING ORDER S Have all chain saw service performed by a qualified service dealer with t...

Page 4: ...w chain sharp and properly tensioned A loose or dull chain can in crease the chance of kickback occurring Follow manufacturer s chain sharpening and maintenance instructions Check ten sion at regular...

Page 5: ...e caused by allowing contact of the bar tip in the danger zone with any hard object Kickback can also be caused by pinching the saw chain along the top of the guide bar This action may push the guide...

Page 6: ...ngines tobeequippedwith aspark arrestingscreen If you operate a chain saw in a state or locale where such regulations exist you are legally responsible for maintaining the operating condition of these...

Page 7: ...tool to move chain around guide bar If the chain does not rotate it is too tight Ifthe chainis tooloose itwill sagbelow the bar Bar Nuts Chain Adjustment Tool Bar Tool Guide Bar Adjusting Screw Adjus...

Page 8: ...tle trigger This feature prevents you from acci dentally squeezing the trigger CHOKE FAST IDLE LEVER The choke and fast idle are set by pulling the CHOKE FAST IDLE LEVER out to the full ex tent for co...

Page 9: ...ng If Poulan bar and chain oil is not available use a good grade SAE 30 oil S Never use waste oil for bar and chainlubri cation S Always stop the engine before removing the oil cap IMPORTANT Experienc...

Page 10: ...is worn too thin it may break when the chain brake is triggered With a broken brake band the chain brake will not stop the chain Thechain brake should be replaced by an authorized service dealer if an...

Page 11: ...f the terrain as the tree is likely torollor slidedownhill afterit is felled S Study the natural conditions that can cause the tree to fall in a particular direction Natural conditions that can cause...

Page 12: ...hed or hung in a log don t try to force it out You can lose control of the saw resulting in injury and or damage to the saw Stop the saw drive a wedge of plastic or wood into the cut until the saw can...

Page 13: ...tension in the wood fibers is released S Keep a clear work area Frequently clear branches out of the way to avoid tripping over them LIMBING S Always limbatreeafter itis cut down Only then can limbing...

Page 14: ...proper air fuel mixture and helps your engine run better and last longer CHECK FOR DAMAGED OR WORN PARTS Contact an authorized service dealer for re placement of damaged or worn parts NOTE It is norma...

Page 15: ...to replace your air fil ter with a new one after every 50 hours ofop eration or annually whichever comes first 1 Loosen 3 screws on cylinder cover 2 Remove cylinder cover 3 Remove air filter cover an...

Page 16: ...e too slow The idle speed screw is located in the area above the primer bulb and is labeled T S Turn idle screw T clockwise to increase engine speed S Turn idle screw T counterclockwise to decrease en...

Page 17: ...ON 2 See Difficult Starting in Operation Section 3 Fill tank with correct fuel mixture 4 Install new spark plug 5 Check for dirty fuel filter replace Check for kinked or split fuel line repair or repl...

Page 18: ...issions control system warranty on your year 2007 and later small off road engine In California all small off road engines must be designed built and equipped to meet the State s stringent anti smog s...

Page 19: ...ing a warranty claim Poulan is not liable to cover failures of warranted parts caused by the use of add on or modified parts HOW TO FILE A CLAIM If you have any questions regarding your warranty right...

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