Poulan Pro 437738 Owner'S Manual Download Page 36

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NOTE:

All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT:

Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

KEY PART

NO. NO.

DESCRIPTION

KEY PART

NO. NO.

DESCRIPTION

REPAIR PARTS

SNOW THROWER - MODEL

PP165E30

(96198003700)

CHASSIS / ENGINE / PULLEYS

01.00.034-A

- -

- - - - - -

B&S ENGINE MODEL

21M314-1476-E1

1 418694X428

FRAME

2 150406 BOLT

3/8-16

428867

SCREW 5/16-18 X .750

01.01.007-B

436146X428 ENGINE MOUNT PLATE

Summary of Contents for 437738

Page 1: ...WER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 437738 08 27 10 TH Printed in the U S A ...

Page 2: ...thrown from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic 3 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors th...

Page 3: ...igh transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachments and accessories approved by the manufacturer of the snow thrower such as wheel weights counterweights or cabs 15 Never operate the snow thrower without good visibility or light Always be sure...

Page 4: ...en assembled at the factory with the exception of those parts left unassembled for ship ping purposes All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness REMOVE...

Page 5: ...nto speed control bracket and secure with retainer spring SPEED CONTROL ROD SPEED CONTROL BRACKET RETAINER SPRING SPEED CONTROL LEVER FIG 2 SPEED CONTROL ROD HANDLE KNOB LOWER HANDLE PLASTIC TIE UPPER HANDLE FIG 1 INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod is installed on the snow thrower 1 Remove plastic tie securing rod to lower handle 2 With top end of ro...

Page 6: ...d tighten securely CHUTE ROTATOR HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATOR HEAD MOUNTING BRACKET CHUTE BRACKET FIG 7 ALIGN BEFORE TIGHTENING LOCKNUT AUGER CONTROL LEVER AUGER CONTROL ROD AUGER CONTROL BRACKET RETAINER SPRING FIG 6 INSTALL AUGER CONTROL ROD See Figs 5 and 6 1 Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute tray Sli...

Page 7: ... remote cable bracket to discharge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt and 1 4 20 locknut as shown Tighten nut securely Eyelet will be loose on shoulder bolt 3 Install spring hooks between hex nuts on chute rotater head and into hole in chute deflector as shown HOOK BETWEEN HEX NUT...

Page 8: ...s Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER OR WARNING REVERSE SNOW DISCHARG...

Page 9: ...rting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine LH and RH turn triggers used to steer the snow thrower Choke control used for starting a cold engine ON OFF switch used to STOP the engine MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute TRACTION DRIVE CONTRO...

Page 10: ...rting a cold engine Do not use to start a warm engine To engage choke turn knob counterclockwise Slowly turn knob clockwise to disengage TO CONTROL SNOW DISCHARGE See Fig 12 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or from ma terial thrown from the discharge chute Keep the area of operation clear of all persons small children and pets at all tim...

Page 11: ...t s mounting clip by pushing it into the clip Makesurethedischargechuteispointedinasafedirec tion novehicles buildings people orotherobjectsare inthedirectionofdischarge beforerestartingtheengine Restart the engine then squeeze the auger control lever to the handle to clear snow from the auger hous ing and the discharge chute DRIVE SPEED CONTROL LEVER TRACTION DRIVE CONTROL LEVER FIG 15 POWER STEE...

Page 12: ...he scraper bar and the ground surface Adjust skid plates evenly to proper height for current surface conditions For removal of snow in normal conditions such as a paved driveway or sidewalk place skid plates in the highest position lowest scraper clearance to give a 1 8 clearance between the scraper bar and the ground Use a middle position if the surface to be cleared is uneven NOTE It is not reco...

Page 13: ...OTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle quickly Do not allow starter rope to snap back 6 Whentheenginestarts releasetherecoilstarterhandle and slowly move the choke control to the OFF posi tion Allow the engine to warm up for a few minutes...

Page 14: ...yarefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintainproperairpressureinbothtires 14 17P S I Keeptiresfreeofgasolineandoil whichcanharmrubber NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purc...

Page 15: ...MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in the PRODUCT SPECIFICATIONS section of this manual CLEANING IMPORTANT For best performance keep snow thrower housing free of any dirt or tras...

Page 16: ...eplace the shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Remove safety ignition key and disconnect spark plug wire from spark plug Place wire where it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shear bolt Install 1 4 20 lock nut and tighten securely CAUT...

Page 17: ...vice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replaced by original equipment manu facturer OEM belts available from your nearest service center department Using other than OEM belts can cause personal injury or damage to the snow thrower WARNING Belt ...

Page 18: ...ence to make any necessary adjustments TO REMOVE WHEELS See Fig 23 Remove the klik pin and remove wheel from axle IMPORTANT When installing wheel be sure to use the axle hole closest to the end of the shaft do not use the hole in the wheel hub if equipped Inner hole in axle and holeinwheelhubarenotusedforyourmodelsnowthrower AXLE KLIK PIN INSTALL IN OUTER HOLE OF AXLE ONLY OUTER HOLE WHEEL HUB WHE...

Page 19: ...tem of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in min imizing the formation of fuel gum deposits during storage Add stabilizer to gas...

Page 20: ...dles or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank carburetor refill with fresh clean gasoline 5 Carburetor is in need of 5 Contact an authorized service center department adjustment or overhaul Excessive 1 Loose parts or ...

Page 21: ...21 SERVICE NOTES ...

Page 22: ...ches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 10 11 11 11 11 1 2 3 4 5 6 7 9 9 9 8 12 12 13 14 15 16 17 18 19 20 21 21 22 22 23 23 24 25 26 27 28 29 30 31 31 32 33 34 35 36 37 37 01 07 026 D 2 EXPLODED ...

Page 23: ...LEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 73900600 NUT 3 8 16 16 180355 CARRIAGE BOLT 17 194189 SCREW 13 16 X 625 18 407760 PLUG 19 427302 GEARBOX COVER RH 20 427345 GASKET 21 407770 SEAL 22 407762 BEARING 23 174697 THRUST WASHER 1 00 24 407763 WORM GE...

Page 24: ...anufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 07 019 A 1 420497X431 AUGER ASSEMBLY 30 LH 2 420498X431 AUGER ASSEMBLY 30 RH 1 2 3 5x 4 5x 01 07 003 A 1 404930X428 AUGER HOUSING 2 404933X431 SCRAPPER BAR 3 72270505 CARRIAGEBOLT5 16 18X 625 4 155377 NUT 5 16 18 ...

Page 25: ...rer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 1 2 3 2 3 01 07 024 B KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 420478 AUGER BEARING 2 411939 BEARING PLUG 3 179582 SCREW 5 16 18 X 1 00 1 2 3 3 4 01 11 001 B 4 1 174762X431 SKID PLATE LH 2 178777X431 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 751153 NUT 5 16 1...

Page 26: ... U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 2 3 3 4 4 5 5 01 16 001 B 1 1 181160X431 DRIFT CUTTER BAR 2 72270506 CARRIAGEBOLT5 16 18X 750 3 179246 PLASTIC WASHER 4 10040500 LOCKWASHER 5 16 5 128638 NUT 5 16 18 ...

Page 27: ...28 DEFLECTOR WELDMENT 3 420673 DEFLECTOR CONTROL ASSEMBLY 4 420325 DEFLECTOR SEAL 5 414280 KNOB BLACK 6 128415 POP RIVET 7 17501010 SCREW 10 24 X 625 8 430324 CHUTE SNOW SHIELD 9 419822X431 SHIELD RETAINER STRAP 10 179829 SHOULDER BOLT 1 4 20 X 375 11 191730 NUT 1 4 20 12 72250505 CARRIAGE BOLT 3 8 16 X 625 13 751153 NUT 5 16 18 14 184505 DEFLECTOR SPRING 15 420679 SERVICE PART DEFLECTOR CONTROL 1...

Page 28: ...snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 15 009 A 1 421249 STEER CABLE 2 74041024 SCREW 10 24 X 1 50 1 2 2 3 4 5 6 7 01 09 010 B 1 428272 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 625 3 420678 ROTATOR HEAD 4 405932 ROTATOR PIVOT BRACKET 5 420675 PULLEY PIVOT 6 428273 CABLE ASSEMBLY ADJUSTABLE 7 428310 CABLE ASSEMBLY HEAT SHIELD NO...

Page 29: ...do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 3 4 4 3 3 01 08 004 B 4 4 1 419798X431 LOOP HANDLE LH 2 419799X431 LOOP HANDLE RH 3 74780524 SCREW 5 16 18 X 1 50 4 751153 NUT 5 16 18 1 2 3 3 4 4 4 4 01 05 013 A 1 419797X431 LOWER HANDLE 2 427513X431 PIVOT SUPPORT WELDMENT 3 428867 SCREW 5 16 18 X 750 4 17000616 SC...

Page 30: ...ts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD 2 405740 TRACTION ROD 3 180445 SHIFTER ROD TOP 4 187716 SHIFTER ROD BOTTOM 5 180447 SPRING SLEEVE 6 178669 IMPELLER SPRING 7 180926 TRACTION SPRING 8 72270505 CARRIAGE BOLT 5 16 18 X 625 9 155377 NUT 5 16 18 10 169675 RETAI...

Page 31: ...nd void your warranty KEY PART NO NO DESCRIPTION 10 11 1 2 3 4 5 6 7 7 9 9 8 8 12 12 13 13 14 14 01 08 002 G 1 412683X431 CONTROL PANEL 2 424517X431 CONTROL LEVER LH 3 424516X431 CONTROL LEVER RH 4 412679X008 TRACTION ROD ARM 5 426918X008 IMPELLER ROD ARM 6 412677 INTERLOCK BAIL 7 421613 SPACER 8 169675 RETAINER 9 17060410 SCREW 1 4 20 X 62 10 414280 KNOB BLACK 11 414281 KNOB RED 12 178899 HANDLE ...

Page 32: ...ower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 5 6 01 08 007 B 1 412675X431 INTERLOCK SPRING 2 414572 INTERLOCK CAM 3 178831 TORSION SPRING 4 169675 RETAINER 5 17060410 SCREW 1 4 20 X 625 6 421252X431 INTERLOCK STOP 1 2 3 4 5 4 5 7 6 01 10 007 B 1 182906 CONSOLE PANEL 2 178668 HEADLIGHT BEZEL 3 180927 FLOOD HEADLIGHT 4 184471 SHOULDER SCREW 10 24 X 625 5 ...

Page 33: ...lure to do so could be hazardous damage your snow thrower and void your warranty 1a 1b 1b 2 4 3 3 4 6 7 7 8 5 6 01 03 002 A KEY PART NO NO DESCRIPTION 1 404923 AXLE ASSEMBLY assy of 1a 1b 1a 404307 AXLE SHAFT 1b 184206 ROLL PIN 3 16 X 1 50 2 402691 SPROCKET 3 174697 THRUST WASHER 4 179830 BEARING 5 146315 SCREW 5 16 18 X 625 6 17490508 SCREW 5 16 18 X 500 7 155443 KLIK PIN 1 4 X 1 50 8 189282 SQUA...

Page 34: ...quipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53 53 53 53 25 26 26 27 39 40 41 42 43 44 32 38 53 53 37 36 35 39 33 28 30 29 31 4 23 24 24 01 02 013 A 18 42 EXPLODED 24 23 24 33 34 22 47 49 50 48 52 51 46 45 4 ...

Page 35: ...ETAINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARING 25 73930500 NUT 5 16 18 26 198176X431 RUBBER WHEEL PLATE 27 179831 RUBBER RING 28 175344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5 16 18 875 31 12000012 RETAINER RING 32 402187 SPROCKET SHAFT 33...

Page 36: ...uld be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL PP165E30 96198003700 CHASSIS ENGINE PULLEYS 1 2 2 3 3 01 00 034 A B S ENGINE MODEL 21M314 1476 E1 1 418694X428 FRAME 2 150406 BOLT 3 8 16 3 428867 SCREW 5 16 18 X 750 1 01 01 007 B 1 436146X428 ENGINE MOUNT PLATE ...

Page 37: ...R BELT 2 419744 TRACTION BELT 3 423723X431 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 426589 NUT 5 16 18 6 74780524 SCREW 5 16 18 X 1 50 7 423990X431 IDLER BRACKET 8 428867 SCREW 5 16 18 X 625 9 424297 SHOULDERBOLT5 16 18X 500 10 751153 NUT 5 16 18 NYLOCK 11 187786 TRACTION IDLER ARM 12 180522 TRACTION PULLEY 13 74780520 SCREW 5 16 18 X 1 00 14 59289 WASHER 15 73800500 NUT 5 16 18 16 851084 SCREW 3...

Page 38: ...161 COVER 2 184471 SHOULDER SCREW 3 12000045 RETAINER RING 4 192126 WHEEL DRIVER 5 182466 RETAINER RING 6 187622 WHEEL LOBE 7 194941 CLUTCH SLIDE 8 179139 SPRING 9 189282 SQUARE KEY 10 194940 AXLE LOBE 11 174697 THRUST WASHER 12 193506X431 STEERING YOKE 13 179148X431 STEERING BRACKET 14 17490508 SCREW 5 16 18 X 50 15 194943X008 PIVOT BRACKET 16 194944X008 BELLCRANK 17 181847 BELLCRANK PIN 18 17600...

Page 39: ...All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 01 06 015 A 1 432337X421 WHEEL ASSEMBLY LH 2 432338X421 WHEEL ASSEMBLY RH ...

Page 40: ...d void your warranty 1 01 14 007 A 1 193071 SAFETY IGNITION KEY KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 01 14 003 B 10 11 1 2 3 4 5 6 7 9 8 12 1 198563 POWER CORD 2 169675 RETAINER PIN 3 180684X008 WRENCH 4 184505 REMOTE SPRING 5 179829 SHOULDER BOLT 1 4 20 6 191730 LOCKNUT 1 4 20 7 72250505 CARRIAGE BOLT 5 16 18 X 5 8 8 751153 LOCKNUT 5 16 18 9 73800600 LOCKNUT 3 8 16 10 19131316 WA...

Page 41: ...quipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 1 2 2 3 01 14 012 A 4 4 1 180445 SHIFTER ROD TOP 2 187716 SHIFTER ROD BOTTOM 3 72270505 CARRIAGE BOLT 5 16 18 X 75 4 155377 NUT 5 16 18 1 01 14 016 A 1 435840 KIT HARNESS CONN B S ...

Page 42: ...ailure to do so could be hazardous damage your snow thrower and void your warranty 1 181037 DECAL DANGER 2 181033 DECAL CONSOLE INSTRUCTION E F 3 181035 DECAL DANGER DEFLECTOR 4 181042 DECAL DANGER 5 429591 DECAL CONSOLE RT SPEED LEVER POWERSTEERING 6 429590 DECAL CONSOLE LT DEFLECTOR LEVER POWERSTEERING 437738 OWNER S MANUAL ENGLISH 437739 OWNER S MANUAL FRENCH KEY PART NO NO DESCRIPTION 4 5 6 2 ...

Page 43: ...43 SERVICE NOTES ...

Page 44: ...This Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded from this Warranty are belts shear pins normal wear normal adjustments standard hard ware and normal maintenance 6 In the event you have a claim under this Warranty you must return the product to an...

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