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3

6.  When cleaning, repairing or inspecting the snow thrower, 

stop the engine and make certain the collector/impel-

ler and all moving parts have stopped. Disconnect 

the spark plug wire and keep the wire away from the 

plug to prevent someone from accidentally starting the 

engine.

7.  Do not run the engine indoors, except when starting 

the engine and for transporting the snow thrower in or 

out of the building. Open the outside doors; exhaust 

fumes are dangerous.

8.  Exercise extreme caution when operating on slopes.
9.  Never operate the snow thrower without proper guards, 

and other safety protective devices in place and working.

10. Never direct the discharge toward people or areas 

where property damage can occur.  Keep children and 

others away.

11. Do not overload the machine capacity by attempting 

to clear snow at too fast a rate.

12. Never operate the machine at high transport speeds 

on slippery surfaces. Look behind and use care when 

operating in reverse.

13.  Disengage power to the collector/impeller when snow 

thrower is transported or not in use.

14. Use only attachments and accessories approved by 

the manufacturer of the snow thrower (such as wheel 

weights, counterweights, or cabs).

15.  Never operate the snow thrower without good visibility 

or light. Always be sure of your footing, and keep a firm 

hold on the handles. Walk; never run.

16.  Never touch a hot engine or muffler.

Clearing a Clogged Discharge Chute

Hand contact with the rotating impeller inside the discharge 

chute is the most common cause of injury associated with 

snow throwers. Never use your hand to clean out the dis-

charge chute.  To clear the chute:
1.  SHUT THE ENGINE OFF!
2.  Wait 10 seconds to be sure the impeller blades have  

stopped rotating.

3.  Always use a clean-out tool, not your hands.

Maintenance and Storage

1.  Check shear bolts and other bolts at frequent intervals 

for proper tightness to be sure the equipment is in safe 

working condition.

2.  Never store the machine with fuel in the fuel tank 

inside a building where ignition sources are present 

such as hot water heaters, space heaters, or clothes 

dryers. Allow the engine to cool before storing in any 

enclosure.

3.  Always refer to operator’s manual for important details 

if the snow thrower is to be stored for an extended 

period.

4.  Maintain or replace safety and instruction labels, as  

necessary.

5.  Run the machine a few minutes after throwing snow 

to prevent freeze-up of the collector/impeller.

MAINTENANCE ..................................................... 14-15

SERVICE AND AD JUST MENTS ........................... 16-18

STORAGE ................................................................... 19

TROU BLE SHOOT ING ................................................ 20

REPAIR PARTS ..................................................... 21-39

WARRANTY ............................................ BACK COVER

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ................................ 3

ASSEMBLY / PRE-OPERATION ............................... 4-7

OPERATION ............................................................ 8-13

MAINTENANCE SCHEDULE ..................................... 14

TABLE OF CONTENTS

CONGRATULATIONS

 on your purchase of a new snow 

thrower.  It has been designed, engineered and man u fac-

 tured to give best possible dependability and per for mance.
Should you experience any problem you cannot easily 

remedy, please contact your nearest authorized service 

center.  We have competent, well-trained tech ni cians and 

the proper tools to service or repair this unit.
Please read and retain this manual.  The instructions will 

enable you to assemble and maintain your snow thrower 

prop er ly.  Always observe the “SAFETY RULES”.

SERIAL NUMBER: ___________________________

DATE OF PURCHASE:  _______________________

THE MODEL AND SERIAL NUMBERS WILL BE FOUND 

ON A DECAL ATTACHED TO THE REAR OF THE SNOW 

THROWER HOUSING.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND 

DATE OF PURCHASE AND KEEP IN A SAFE PLACE 

FOR FUTURE REFERENCE.     

CUSTOMER RESPONSIBILITIES

•  Read and observe the safety rules.
•  Follow a regular schedule in maintaining, caring for 

and using your snow thrower.

• 

Follow the instructions under “Maintenance” and “Stor-

 age” sec tions of this own er’s manual.

PRODUCT SPECIFICATIONS

Gasoline Capacity

  .6 Gal (2,27 Liters)

and Type:

 

Unleaded Regular only

Oil Type

  

    SAE 30 (above 50°F)

(API SG–SL):

 

    SAE 5W-30 or 10W-30 

  

    (32° to 50°F)

  

    SAE 5W-30 (below 32°F)

Oil Capacity:

 

20 Ounces (0,57 Liters)

Spark Plug:

 Champion 

RN9YC

Gap:

 

0.030" (0,762 mm)

Summary of Contents for 435564

Page 1: ...Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious in...

Page 2: ...machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walk...

Page 3: ...king condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the engine to c...

Page 4: ...Y PRE OPERATION 2 Cut down all four corners of carton and lay panels flat 3 Removethetwo 2 screwssecuringtheaugerhousing to the pallet 4 Remove all packing materials except plastic tie holding speed c...

Page 5: ...ner spring TRACTION DRIVE CONTROL ROD DRIVE CONTROL BRACKET RETAINER SPRING TRACTION DRIVE CONTROL LEVER Fig 4 TRACTION DRIVE CONTROL ROD VINYL SLEEVE Fig 3 PLASTIC TIE NOTE The multi wrench may be us...

Page 6: ...AUGER CONTROL ROD CONTROL ARM VINYL SLEEVE LOOP OPENING UP Fig 5 INSTALL DISCHARGE CHUTE CHUTE ROTATOR HEAD See Fig 7 NOTE The multi wrench provided in your parts bag may be used to install the chute...

Page 7: ...ote cable bracket to discharge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt and 1 4 20 lock...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...or starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine ON OFF switch used to STOP the engine Choke control used for starting a cold...

Page 10: ...ngine To engage choke move lever to FULL position Fig 13 Fig 11 OPEN OFF Fig 12 FULL OFF TO CONTROL SNOW DISCHARGE See Fig 13 WARNING Snow throwers have ex posed rotating parts which can cause severe...

Page 11: ...er hous ing and the discharge chute AUGER CONTROL LEVER Fig 14 Fig 15 CLEAN OUT TOOL MOUNTING CLIP DISCHARGE CHUTE TO MOVE FORWARD AND BACKWARD See Fig 16 SELF PROPELLING forward and reverse movement...

Page 12: ...be emptied before storage of 30 days or longer Empty the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season SeeStorageInstructionsforadd...

Page 13: ...priming is not necessary NOTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5...

Page 14: ...e schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFO...

Page 15: ...act with plug 2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow thrower and engine...

Page 16: ...econnect spark plug wire to spark plug IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two 2 capscrew shear bolts and hex nuts Should a foreign object or ice become lodged in t...

Page 17: ...ervice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be rep...

Page 18: ...t flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion INNER HOLE KLIK PIN OUTER HOLE WHEEL HUB WHEEL Fig 22 EN...

Page 19: ...system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the...

Page 20: ...sition 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank...

Page 21: ...snow thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PP291E27 96198003600 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 2 3 5x 4 5x 01...

Page 22: ...inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 10 11 11 11 11 1 2...

Page 23: ...9 CLEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 7390060...

Page 24: ...eplacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 174762X431 SKID PLATE LH 2 178777X431 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 75115...

Page 25: ...DEFLECTOR WELDMENT 3 420673 DEFLECTOR CONTROL ASSEMBLY 4 420325 DEFLECTOR SEAL 5 414280 KNOB BLACK 6 128415 POP RIVET 7 17501010 SCREW 10 24 X 625 8 430324 CHUTE SNOW SHIELD 9 419822X431 SHIELD RETAI...

Page 26: ...KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PP291E27 96198003600 CONTROL PANEL CHUTE 1 2 2 3 4 5 6 7 01 09 010 B 1 428272 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 62...

Page 27: ...your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PP291E27 96198003600 HANDLES 1 2 3 3 4 4 3 3 01 08 004 B 4 4 1 419798X431 LOOP HANDLE LH 2 41...

Page 28: ...W THROWER MODEL NUMBER PP291E27 96198003600 HANDLES 10 11 1 2 3 4 5 6 7 7 9 9 8 8 12 12 13 13 14 14 01 08 002 F 1 412683X431 CONTROL PANEL 2 424517X428 CONTROL LEVER LH 3 424516X428 CONTROL LEVER RH 4...

Page 29: ...nd void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PP291E27 96198003600 HANDLES 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD 2 405740 TRACTION RO...

Page 30: ...O NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PP291E27 96198003600 HANDLES 1 2 3 4 5 6 01 08 007 B 1 412675X431 INTERLOCK SPRING 2 414572 INTERLOCK CAM 3 178831 TORSION SPRING 4 169675 RETAI...

Page 31: ...so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP291E27 96198003600 DRIVE 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 01 03 005 B 1 188226 AXLE ASSEMBLY...

Page 32: ...l Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53...

Page 33: ...RETAINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARING...

Page 34: ...r O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 428173 COMPLETE LCT ENGINE 1 418694X428 FRAME 2 150406 BOLT 3 8 16 3 428867 SCREW 5 16 18...

Page 35: ...TION BELT 3 423723X431 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 423990X431 IDLER BRACKET 6 426589 NUT 5 16 18 7 74780524 SCREW 5 16 18 X 1 50 8 424297 SHOULDER BOLT 5 16 18 X 50 9 751153 NUT 5 16 18...

Page 36: ...ipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP291E27 96198003600 WHEELS KEY P...

Page 37: ...uld be hazardous damage your snow thrower and void your warranty 1 1 2 2 3 01 14 012 A 4 4 1 180445 SHIFTER ROD TOP 2 187716 SHIFTER ROD BOTTOM 3 72270505 CARRIAGE BOLT 5 16 18 X 75 4 155377 NUT 5 16...

Page 38: ...o could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP291E27 96198003600 DECALS 1 181037 DECAL DANGER 3 181035 DECAL DANGER DEFLECTOR 4 181042 D...

Page 39: ...39 SERVICE NOTES...

Page 40: ...ed for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintain...

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