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14

MAINTENANCE

LUBRICATION CHART

GENERAL REC OM MEN DA TIONS

The warranty on this snow thrower does not cover items 

that have been sub ject ed to operator abuse or negligence.  

To receive full value from the warranty, operator must 

maintain snow thrower as in struct ed in this manual.  Some 

ad just ments will need to be made periodically to properly 

maintain your snow thrower.
At least once a season, check to see if you should make 

any of the adjustments described in the Service and Ad-

 just ments section of this manual.
• 

At least once a year, you should replace the spark plug 

and check belts for wear.  A new spark plug will help 

your engine run better and last longer.

•  Follow the maintenance schedule in this manual.

NOTE:

 Use only Original Equipment Manufacturer (OEM) 

parts to service this unit.  Failure to do so can cause the unit 

to malfunction and pose a risk of injury to the operator.

BEFORE EACH USE

1.  Check engine oil level.
2.  Check for loose fasteners.
3.  Check controls to be sure they are functioning properly.

LUBRICATION

Keep your snow thrower well lubricated

(See “LU BRI CA TION CHART”).

SNOW THROWER

Always observe the safety rules when performing any 

main te nance.

TIRES

• 

Maintain proper air pressure in both tires (14–17 PSI.)

• 

Keep tires free of gasoline and oil, which can harm rubber.

NOTE:

 To seal tire punctures and prevent flat tires due 

to slow leaks, tire sealant may be purchased from your 

local parts dealer. Tire sealant also prevents tire dry rot 

and cor ro sion.

 

SAE 30 Motor Oil

 

See “ENGINE” in

Maintenance section

 

General

     Purpose

     Grease

 

Engine 

oil

➀ 

Pivot points

 

Auger

grease fittings

Summary of Contents for 435551

Page 1: ...WER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in seriou...

Page 2: ...machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walk...

Page 3: ...king condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the engine to c...

Page 4: ...LY PRE OPERATION 2 Cut down all four corners of carton and lay panels flat 3 Removethetwo 2 screwssecuringtheaugerhousing to the pallet 4 Remove all packing materials except plastic tie holding speed...

Page 5: ...ner spring TRACTION DRIVE CONTROL ROD DRIVE CONTROL BRACKET RETAINER SPRING TRACTION DRIVE CONTROL LEVER Fig 4 TRACTION DRIVE CONTROL ROD VINYL SLEEVE Fig 3 PLASTIC TIE NOTE The multi wrench may be us...

Page 6: ...AUGER CONTROL ROD CONTROL ARM VINYL SLEEVE LOOP OPENING UP Fig 5 INSTALL DISCHARGE CHUTE CHUTE ROTATOR HEAD See Fig 7 NOTE The multi wrench provided in your parts bag may be used to install the chute...

Page 7: ...emote cable bracket to discharge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt and 1 4 20 lo...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...tarter handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine ON OFF switch used to STOP the engine Choke control used...

Page 10: ...ngine To engage choke move lever to FULL position Fig 12 Fig 10 OPEN OFF Fig 11 FULL OFF TO CONTROL SNOW DISCHARGE See Fig 12 WARNING Snow throwers have ex posed rotating parts which can cause severe...

Page 11: ...the snow thrower is controlled by the traction drive control lever located on the left side handle Squeezetractiondrivecontrollevertohandletoengage the drive system Release traction drive control lev...

Page 12: ...be emptied before storage of 30 days or longer Empty the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season SeeStorageInstructionsforadd...

Page 13: ...priming is not necessary NOTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5...

Page 14: ...e schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFO...

Page 15: ...ct with plug 2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow thrower and engine...

Page 16: ...d reconnect spark plug wire to spark plug IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two 2 capscrew shear bolts and hex nuts Should a foreign object or ice become lodged i...

Page 17: ...ervice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be rep...

Page 18: ...eeds adjusting contact a qualified service center which has proper equipment and experience to make any necessary adjustments TO ADJUST CABLE TENSION See Fig 23 Adjust cable tension by turning the adj...

Page 19: ...system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the...

Page 20: ...les or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Wate...

Page 21: ...hrower and void your warranty KEY PART NO NO DESCRIPTION REPAIRPARTS SNOWTHROWER MODELNUMBER PP208EPS24 96198002701 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 2 3 5x 4 5x 01 07 001 A...

Page 22: ...inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 10 11 11 11 11 1 2...

Page 23: ...CLEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 73900600...

Page 24: ...eplacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 174762X431 SKID PLATE LH 2 178777X431 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 75115...

Page 25: ...DEFLECTOR WELDMENT 3 420673 DEFLECTOR CONTROL ASSEMBLY 4 420325 DEFLECTOR SEAL 5 414280 KNOB BLACK 6 128415 POP RIVET 7 17501010 SCREW 10 24 X 625 8 430324 CHUTE SNOW SHIELD 9 419822X431 SHIELD RETAIN...

Page 26: ...OWER MODELNUMBER PP208EPS24 96198002701 CONTROL PANEL CHUTE 1 2 01 15 009 A 1 421249 STEER CABLE 2 74041024 SCREW 10 24 X 1 50 KEY PART NO NO DESCRIPTION 1 2 2 3 4 5 6 7 01 09 010 B 1 428272 LEVER CAB...

Page 27: ...R PP208EPS24 96198002701 HANDLES 1 2 3 4 5 5 6 6 7 7 8 8 8 9 9 01 08 003 A 1 419800X431 PLOW HANDLE LH 2 419801X431 PLOW HANDLE RH 3 196944X431 PANEL BRACKET LH 4 196943X431 PANEL BRACKET RH 5 199513...

Page 28: ...S24 96198002701 HANDLES KEY PART NO NO DESCRIPTION 10 11 1 2 3 4 5 6 7 7 9 9 8 8 12 12 13 13 14 14 01 08 002 G 1 412683X431 CONTROL PANEL 2 424517X431 CONTROL LEVER LH 3 424516X431 CONTROL LEVER RH 4...

Page 29: ...nd void your warranty KEY PART NO NO DESCRIPTION REPAIRPARTS SNOWTHROWER MODELNUMBER PP208EPS24 96198002701 HANDLES 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD 2 405740 TRACTION ROD...

Page 30: ...NO NO DESCRIPTION REPAIRPARTS SNOWTHROWER MODELNUMBER PP208EPS24 96198002701 HANDLES 1 2 3 4 5 6 01 08 007 B 1 412675X431 INTERLOCK SPRING 2 414572 INTERLOCK CAM 3 178831 TORSION SPRING 4 169675 RETA...

Page 31: ...age your snow thrower and void your warranty REPAIRPARTS SNOWTHROWER MODELNUMBER PP208EPS24 96198002701 DRIVE 1 404923 AXLE ASSEMBLY assy of 1a 1b 1a 404307 AXLE SHAFT 1b 184206 ROLL PIN 3 16 X 1 50 2...

Page 32: ...Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53...

Page 33: ...RETAINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARIN...

Page 34: ...er O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 437053 COMPLETE LCT ENGINE 1 418694X428 FRAME 2 150406 BOLT 3 8 16 3 428867 SCREW 5 16 18...

Page 35: ...IMPELLER BELT 2 419744 TRACTION BELT 3 423723X431 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 426589 NUT 5 16 18 6 74780524 SCREW 5 16 18 X 1 50 7 423990X431 IDLER BRACKET 8 428867 SCREW 5 16 18 X 625 9...

Page 36: ...ld be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOWTHROWER MODELNUMBER PP208EPS24 96198002701 WHEELS KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 06 017 A...

Page 37: ...18 24 22 21 23 22 15 18 17 16 20 19 21 01 15 001 A 1 405161 COVER 2 184471 SHOULDER SCREW 3 12000045 RETAINER RING 4 192126 WHEEL DRIVER 5 182466 RETAINER RING 6 187622 WHEEL LOBE 7 194941 CLUTCH SLI...

Page 38: ...could be hazardous damage your snow thrower and void your warranty 1 1 2 2 3 01 14 012 A 4 4 1 180445 SHIFTER ROD TOP 2 187716 SHIFTER ROD BOTTOM 3 72270505 CARRIAGE BOLT 5 16 18 X 75 4 155377 NUT 5 1...

Page 39: ...do so could be hazardous damage your snow thrower and void your warranty REPAIRPARTS SNOWTHROWER MODELNUMBER PP208EPS24 96198002701 DECALS 1 181037 DECAL DANGER 3 181035 DECAL DANGER DEFLECTOR 4 1810...

Page 40: ...ty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded from this...

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