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16

SERVICE AND ADJUSTMENTS

WARNING: To avoid serious injury, before

performing any service or ad just ments:

1. Be sure the on/off switch is in the 

OFF position.

2. Remove safety ignition key.
3. Make sure the augers and all mov ing 

parts have completely stopped.

4. Disconnect spark plug wire from 

spark plug and place wire where it 

can not come in contact with plug.

SNOW THROWER

TO ADJUST SNOW THROWER HEIGHT

See “TO ADJUST SKID PLATES” and “SCRAPER BAR” 

in the Operation section of this manual.

CHUTE DEFLECTOR

The chute deflector, attached to the top of the discharge 

chute, is provided to direct discharging snow away from 

the operator. If the deflector becomes damaged, it should 

be re placed.

WARNING: To avoid serious injury, 

nev er operate your snow thrower with 

the deflector removed or damaged.

• 

To change direction and/or distance snow is dis charged, 

see “TO CONTROL SNOW DISCHARGE” in the Op-

 er a tion section of this manual.

TO REMOVE BELT COVER (See Fig. 21)

1.  Remove the two (2) screws securing belt cover to 

frame.

2.  Remove belt cover.
• 

Replace belt cover by installing cover and screws and 

tighten securely.

BELT 

COVER

SCREWS

FRAME

FIG. 21

SHEAR BOLTS (See Fig. 20)

AUGER SHEAR BOLTS
Both right and left-hand augers are secured to the auger 

shaft with a spacer, shear bolt and hex nut. Should a foreign 

object or ice become lodged in the augers, the shear bolts 

are designed to break, preventing damage to any other 

com po nents. If one or both augers do not turn when auger 

control lever is engaged, check to see if one or both of the 

bolts have sheared. To replace the shear bolts:
1.  Disengage all controls and move throttle control to 

STOP position. Wait for all moving parts to stop.

2.  Remove safety ignition key and disconnect spark plug 

wire from spark plug.  Place wire where it cannot come 

in contact with spark plug.

3.  Align hole in auger hub with hole in auger shaft and 

install a new 1/4-20 x 2" shear bolt.  Install 1/4-20 

lock nut and tighten securely.

CAUTION: Do not sub sti tute. Use only original 

equip ment shear bolts as sup plied with your 

snow thrower.

4.  Insert safety ignition key and reconnect spark plug wire 

to spark plug.

IMPELLER SHEAR BOLTS
The impeller is secured to the impeller shaft with two (2) 

capscrew/shear bolts and hex nuts. Should a foreign object 

or ice become lodged in the impeller, the capscrews are 

de signed to break, preventing damage to any other com-

 po nents. If impeller does not turn when auger control lever 

is engaged, check to see if the capscrews have sheared. 

AUGER SHAFT

1/4-20 x 2

SHOULDER /

SHEAR BOLT

1/4-20 

LOCK NUT

IMPELLER 

SHAFT

1/4-20 x 1-5/8

CAPSCREW / 

SHEAR BOLT

1/4-20

LOCKNUT

IMPELLER HUB

AUGER 

HUB

AUGER HUB

FIG. 20

To replace the capscrew/shear bolts:
1.  Disengage all controls and move throttle control to 

STOP position. Wait for all moving parts to stop.

2.  Remove safety ignition key and disconnect spark plug 

wire from spark plug.  Place wire where it cannot come 

in contact with spark plug.

3.  Align holes in impeller hub with holes in impeller shaft 

and install two (2) new 1/4-20 x 1-5/8" capscrew/shear 

bolts. Install 1/4-20 locknuts and tighten securely.

CAUTION: Do not substitute. Use only original 

equip ment capscrew/shear bolts as sup plied 

with your snow thrower.

4.  Insert safety ignition key and reconnect spark plug wire 

to spark plug.

Summary of Contents for 429890

Page 1: ...Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious i...

Page 2: ...the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives w...

Page 3: ...t speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachments and...

Page 4: ...NITION KEY 422663 1 MULTI WRENCH 180684 1 LOCKNUT 5 16 18 751153 1 CARRIAGE BOLT 5 16 18 x 5 8 72250505 1 LOCKNUT 1 4 20 191730 1 SHOULDER BOLT 1 4 20 179829 1 SPRING 184505 1 POWER CORD 198563 2 SHEA...

Page 5: ...s except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for...

Page 6: ...UGER CONTROL ROD AUGER CONTROL BRACKET RETAINER SPRING FIG 6 INSTALL AUGER CONTROL ROD See Figs 5 and 6 1 Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from car...

Page 7: ...poses Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI CHUTE ROTATER HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATER HEAD MOUNTIN...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...and run Remove when snow thrower is not in use Electric start button used for starting the engine Recoil auxiliary starterhandle usedforstartingengine Primer pumps additional fuel from the carburetor...

Page 10: ...E DEFLECTOR REMOTE CONTROL LEVER TO THROW SNOW See Fig 14 The auger rotation is controlled by the auger control lever located on the right side handle Squeeze auger control lever to handle to engage t...

Page 11: ...ig 15 In certain snow conditions the discharge chute may be come clogged with ice and snow Use the clean out tool to dislodge this blockage When cleaning repairing or inspecting make certain all contr...

Page 12: ...mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual ADD GASOLINE See Fig 19 Fill fuel tank to bottom of tank filler neck...

Page 13: ...r cord to the engine 5 Plug the other end of the power cord into a three hole grounded 120 Volt A C receptacle NOTE Do not use primer when starting engine with the electric starter 6 Push starter butt...

Page 14: ...ason Once a year you should replace the spark plug and check belts for wear A new spark plug will help your engine run better and last longer Follow the maintenance schedule in this manual NOTE Use on...

Page 15: ...r easier access to the oil drain plug and place ment of a suitable container The unit tilted resting on the frame with the left wheel removed will help drain any oil trapped inside the engine See TO R...

Page 16: ...o replace the shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Remove safety ignition key and disconnect spark plug wire from spark p...

Page 17: ...ice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replac...

Page 18: ...void the warranty If you think the engine governed high speed needs adjusting contact a qualified service center which has proper equipment and experience to make any necessary adjustments TO REMOVE...

Page 19: ...system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the...

Page 20: ...ion 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank car...

Page 21: ...thrower and void your warranty 1 2 3 5x 4 5x 01 07 003 A KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL 961940009 96194000901 AUGER HOUSING IMPELLER ASSEMBLY 1 2 01 07 019 A KEY PART NO N...

Page 22: ...HROWER MODEL 961940009 96194000901 AUGER HOUSING IMPELLER ASSEMBLY 10 11 11 11 11 1 2 3 4 5 6 7 9 9 9 8 12 12 13 14 15 16 17 18 19 20 21 21 22 22 23 23 24 25 26 27 28 29 30 31 31 32 33 34 35 36 37 37...

Page 23: ...LEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 73900600 N...

Page 24: ...er and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 4 3 01 11 001 A 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 75...

Page 25: ...8 DEFLECTOR WELDMENT 3 421163 DEFLECTOR CONTROL ASSEMBLY 4 420325 DEFLECTOR SEAL 5 414280 KNOB BLACK 6 128415 POP RIVET 7 17501010 SCREW 10 24 X 625 8 430324 CHUTE SNOW SHIELD 9 419822X004 SHIELD RETA...

Page 26: ...arts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 2 3 4 5 6 7 01 09 010 A 1 428272 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 625 3 420678 ROTATOR...

Page 27: ...h 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 412675X004 INTERLOCK SPRING 2...

Page 28: ...nd void your warranty KEY PART NO NO DESCRIPTION 10 11 1 2 3 4 5 6 7 7 9 9 8 8 12 12 13 13 14 14 01 08 002 F 1 412683X479 CONTROL PANEL 2 424517X479 CONTROL LEVER LH 3 424516X479 CONTROL LEVER RH 4 42...

Page 29: ...ts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD 2 405740 TRACTION ROD 3...

Page 30: ...Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 429624 CONSOLE PANEL 2 178668 HEADLIGHT BEZEL 3 180927 FLOOD HEADL...

Page 31: ...lure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1a 1b 1b 2 4 3 3 4 6 7 7 8 5 6 01 03 002 A 1 404923 AXLE ASSEMBLY assy of 1a 1b 1a 404307 AX...

Page 32: ...96194000901 DRIVE 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53 53 53 53 25 26 26 27 39 40 41 42 43 44 32 38 53 53 37 36 35 39 33 28 30 29 31 4 23 24 24 01 02 013 A 18 42 EXPLODE...

Page 33: ...AINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARING 25...

Page 34: ...nt parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 2 3 3 01 00 034 A 4281...

Page 35: ...N BELT 3 423723X479 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 423990X479 IDLER BRACKET 6 426589 NUT 5 16 18 7 74780524 SCREW 5 16 18 X 1 50 8 424297 SHOULDER BOLT 5 16 18 X 50 9 751153 NUT 5 16 18 LOC...

Page 36: ...4 192126 WHEEL DRIVER 5 182466 RETAINER RING 6 187622 WHEEL LOBE 7 194941 CLUTCH SLIDE 8 179139 SPRING 9 189282 SQUARE KEY 10 194940 AXLE LOBE 11 174697 THRUST WASHER 12 193506X479 STEERING YOKE 13 1...

Page 37: ...ent Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 06 005 A 1 192...

Page 38: ...O NO DESCRIPTION 01 14 003 B 10 11 1 2 3 4 5 6 7 9 8 12 1 1 2 2 3 2 56 01 14 012 A 4 4 01 14 009 A 1 1 422663 SAFETY IGNITION KEY 1 198563 POWER CORD 2 169675 RETAINER PIN 3 180684X008 WRENCH 4 184505...

Page 39: ...given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 1810...

Page 40: ...ed This Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excl...

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