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3

6.  When cleaning, repairing or inspecting the snow thrower, 

stop the engine and make certain the collector/impeller 

and all moving parts have stopped. Disconnect the 

spark plug wire and keep the wire away from the plug 

to prevent someone from accidentally starting the en-

gine.

7.  Do not run the engine indoors, except when starting 

the engine and for transporting the snow thrower in or 

out of the building. Open the outside doors; exhaust 

fumes are dangerous.

8.  Exercise extreme caution when operating on slopes.
9.  Never operate the snow thrower without proper guards, 

and other safety protective devices in place and work-

ing.

10. Never direct the discharge toward people or areas 

where property damage can occur.  Keep children 

and others away.

11. Do not overload the machine capacity by attempting 

to clear snow at too fast a rate.

12. Never operate the machine at high transport speeds 

on slippery surfaces. Look behind and use care when 

operating in reverse.

13.  Disengage power to the collector/impeller when snow 

thrower is transported or not in use.

14. Use only attachments and accessories approved by 

the manufacturer of the snow thrower (such as wheel 

weights, counterweights, or cabs).

15.  Never operate the snow thrower without good visibility 

or light. Always be sure of your footing, and keep a firm 

hold on the handles. Walk; never run.

16.  Never touch a hot engine or muffler.

Clearing a Clogged Discharge Chute

Hand contact with the rotating impeller inside the discharge 

chute is the most common cause of injury associated with 

snow throwers. Never use your hand to clean out the dis-

charge chute.  To clear the chute:
1.  SHUT THE ENGINE OFF!
2.  Wait 10 seconds to be sure the impeller blades have  

stopped rotating.

3.  Always use a clean-out tool, not your hands.

Maintenance and Storage

1.  Check shear bolts and other bolts at frequent intervals 

for proper tightness to be sure the equipment is in safe 

working condition.

2.  Never store the machine with fuel in the fuel tank 

inside a building where ignition sources are present 

such as hot water heaters, space heaters, or clothes 

dryers. Allow the engine to cool before storing in any 

enclosure.

3.  Always refer to operator’s manual for important details 

if the snow thrower is to be stored for an extended 

period.

4.  Maintain or replace safety and instruction labels, as  

necessary.

5.  Run the machine a few minutes after throwing snow 

to prevent freeze-up of the collector/impeller.

MAINTENANCE ..................................................... 13-14

SERVICE AND AD JUST MENTS ........................... 15-17

STORAGE ................................................................... 18

TROU BLE SHOOT ING ................................................ 19

REPAIR PARTS ..................................................... 38-55

WARRANTY ............................................ BACK COVER

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ................................ 3

ASSEMBLY / PRE-OPERATION ............................... 4-6

OPERATION ............................................................ 7-12

MAINTENANCE SCHEDULE ..................................... 13

TABLE OF CONTENTS

CONGRATULATIONS

 on your purchase of a new snow 

thrower.  It has been designed, engineered and man u fac tured 

to give best possible dependability and per for mance.
Should you experience any problem you cannot easily 

remedy, please contact your nearest authorized service 

center.  We have competent, well-trained tech ni cians and 

the proper tools to service or repair this unit.
Please read and retain this manual.  The instructions will 

enable you to assemble and maintain your snow thrower 

prop er ly.  Always observe the “SAFETY RULES”.

SERIAL NUMBER: ___________________________

DATE OF PURCHASE:  _______________________

THE MODEL AND SERIAL NUMBERS WILL BE FOUND 

ON A DECAL ATTACHED TO THE REAR OF THE SNOW 

THROWER HOUSING.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND 

DATE OF PURCHASE AND KEEP IN A SAFE PLACE 

FOR FUTURE REFERENCE.     

CUSTOMER RESPONSIBILITIES

•  Read and observe the safety rules.
•  Follow a regular schedule in maintaining, caring for 

and using your snow thrower.

• 

Follow the instructions under “Maintenance” and “Stor-

 age” sec tions of this own er’s manual.

PRODUCT SPECIFICATIONS

Gasoline Capacity

  0.5 Gallons (1,9 Liters)

and Type:

 

Unleaded Regular only

Oil Type

  

SAE 30 (above 50°F)

(API SG–SL):

 

SAE 5W-30 or 10W-30 (32° to 50°F)

  

SAE 5W-30 (below 32°F)

Oil Capacity:

 

20 Ounces (0,57 Liters)

Spark Plug:

 Champion 

RN9YC

Gap:

 

0.030" (0,762 mm)

Summary of Contents for 428707

Page 1: ...OWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serio...

Page 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Page 3: ...e working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the engine...

Page 4: ...orners of carton and lay panels flat 1 POWER CORD 198563 1 DISCHARGE CHUTE 3 RETAINER SPRINGS 169675 2 SHEAR BOLTS 1 4 20 x 1 3 4 192090 2 LOCKNUTS 1 4 20 73800400 EXTRA SHEAR BOLTS AND NUTS 1 WASHER...

Page 5: ...d of rod into hole in drive control bracket Secure with retainer spring TRACTION DRIVE CONTROL ROD DRIVE CONTROL BRACKET RETAINER SPRING TRACTION DRIVE CONTROL LEVER FIG 4 TRACTION DRIVE CONTROL ROD V...

Page 6: ...e Fig 7 NOTE The multi wrench provided in your parts bag may be used to install the chute rotator head 1 Place discharge chute assembly on top of chute base with discharge opening toward front of snow...

Page 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 8: ...ingengine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine MEETS A N S I SAFETY REQUIREMENTS Our snow...

Page 9: ...G If the discharge chute or augerbecomeclogged shut offengine andwaitforallmovingpartstostop Use the clean out tool NOT YOUR HANDS to unclog the chute and or auger DISCHARGE CHUTE CONTROL LEVER FIG 11...

Page 10: ...ed by the auger control lever located on the right side handle Squeeze auger control lever to handle to engage the auger and throw snow Release the auger control lever to stop throwing snow USING THE...

Page 11: ...ower has been shipped from the factory already filled with oil 1 Check engine oil with snow thrower on level ground 2 Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw tight...

Page 12: ...r cord to the engine 5 Plug the other end of the power cord into a three hole grounded 120 Volt A C receptacle NOTE Do not use primer when starting engine with the electric starter 6 Push starter butt...

Page 13: ...properly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maint...

Page 14: ...ill cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sect...

Page 15: ...components If one or both augers do not turn when auger control lever is engaged check to see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage all controls and move thr...

Page 16: ...ice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replac...

Page 17: ...djustable Engine performance should not be affected at altitudes up to 7 000 feet 2 134 meters If your engine does not operate properly due to suspected carburetor problems take your snow thrower to a...

Page 18: ...uel system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in...

Page 19: ...tion 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank ca...

Page 20: ...es 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 10 11 11 11 11 1 2 3 4...

Page 21: ...AN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 73900600 NUT...

Page 22: ...ow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 5x 4 5x 01 07 001 A 1 404928X428 AUGER HOUSING 2 404931X479 SCRAPPER BAR 3 72270505 CARRIAGE BOLT 5 16 18...

Page 23: ...us damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 4 3 01 11 001 A 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIA...

Page 24: ...se only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 420315X428 CHUTE WELDMENT 2 178633X428 DEFLECTOR W...

Page 25: ...O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 2 3 4 5 6 7 01 09 010 B 1 428272 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 6...

Page 26: ...d void your warranty KEY PART NO NO DESCRIPTION 10 11 1 2 3 4 5 6 7 7 9 9 8 8 12 12 13 13 14 14 01 08 002 F 1 412683X479 CONTROL PANEL 2 424517X479 CONTROL LEVER LH 3 424516X479 CONTROL LEVER RH 4 426...

Page 27: ...warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 5 5 6 6 7 7 8 8 8 9 9 01 08 003 A 1 419800X479 PLOW HANDLE LH 2 419801X479 PLOW HANDLE RH 3 196944X007 PANEL BRACKET LH 4 196943X...

Page 28: ...replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD ASS...

Page 29: ...MPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 4 4 5 5 2 3 7 6 01 10 019 1 429620 CONSO...

Page 30: ...ipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53 53 5...

Page 31: ...AINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARING 25...

Page 32: ...M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 01 03 005 B KEY PART NO NO DESCRIPTION 1 188226 assy of 1a 1b AXLE...

Page 33: ...in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 2 3 3 0...

Page 34: ...1 408007 IMPELLER BELT 2 419744 TRACTION BELT 3 423723X479 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 426589 NUT 5 16 18 6 74780524 SCREW 5 16 18 X 1 50 7 423990X479 IDLER BRACKET 8 428867 SCREW 5 16...

Page 35: ...Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER 96...

Page 36: ...now thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER 96194000801 BAG OF PARTS KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 5 6 7 01 14 004 B 1 198563 POWER CORD 2...

Page 37: ...181042 DECAL DANGER 428707 OWNER S MANUAL ENGLISH SPANISH NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Fa...

Page 38: ...This Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Exclud...

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