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31

NOTE:

  All component dimensions given in U.S. inches.    1 inch = 25.4 mm

IMPORTANT:

 Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

KEY     PART 

NO.      NO. 

 

DESCRIPTION

KEY     PART 

NO.      NO. 

 

DESCRIPTION

REPAIR PARTS  SNOW THROWER - - MODEL NUMBER  XT1053ES (96192002400)
DRIVE

1  

198474  

SPEED SELECTOR ASSEMBLY

2  

17501010  

SCREW 10

24 X .625

3  

402685X505   END PLATE

4  

17490508  

SCREW 5/16

18 X .50

5  

57079    

WASHER

6  

405485  

CONTROL ARM

7  

198580  

CLEVIS PIN

8  

403097X004   SHIFTER PLATE

9  

402881  

SHOULDER BOLT

10  

403096X004   SHIFTER BRACKET

11  

191730  

NUT 1/4

20

12  

402856X004   CLUTCH PLATE

13  

416717X004   CLUTCH BRACKET

14  

187101  

SHIFTER LINK

15  

700279  

RETAINER

16  

406109  

CONTROL SHAFT

17  

402568  

CLUTCH ROD

18  

169675  

RETAINER

19  

401732  

SHIFTER YOKE

20  

402310  

PIVOT ROD

21  

402882  

RETAINER

22  

402878  

RETURN SPRING

23  

751153  

NUT 5/16

18

24  

408981  

BEARING

25  

73930500  

NUT 5/16

18

26  

198176X479   RUBBER WHEEL PLATE

27  

179831  

RUBBER RING

28  

175344  

BEARING

29  

178613  

WHEEL HUB

30  

74760514  

SCREW 5/16

18

.875

31  

12000012  

RETAINER RING

32  

402187  

SPROCKET SHAFT

33  

401619  

CHAIN

34  

417234  

SPROCKET WELDMENT

35  

17490408  

SCREW 1/4

20 X .50

36  

401984X479   SHIFTER BRACKET

37  

180135  

SPRING

38  

402652  

PLATE PIVOT ROD

39  

12000007  

E

RING .375

40  

184471  

SHOULDER SCREW

41  

410877  

BOTTOM PAN

42  

413429X479   SPRING BRACKET

43  

420900  

DRIVE PLATE ASSEMBLY

44  

414557   

IDLER SPRING

45  

180522  

IDLER PULLEY

46  

74780520  

SCREW 5/16

18 X 1.25

47  

187786  

IDLER ARM

48  

73930500  

NUT 5/16

18

49  

59289    

WASHER

50  

175331  

PIVOT BUSHING

51  

10040500  

LOCKWASHER 5/16

52  

74610516  

SCREW 5/16

18 X 1.00

53  

409475  

SPACER

54  

180478  

TRACTION PULLEY

55  

400026  

WASHER 3/8

56  

850263  

LOCKWASHER 3/8

57  

11050500  

LOCKWASHER

58  

155452  

BELT GUIDE

59  

419925X479   IDLER ARM

60  

175324X479   IDLER BRACKET

61  

180523  

IDLER PULLEY

62  

74780524  

SCREW 5/16

18 X 1.50

63  

166785  

NUT 5/16

18

64  

175330  

PIN IDLER PIVOT

65  

178828  

IDLER SPRING

66  

85179    

RETAINER

67  

851084  

SCREW 3/8

24 X 1.375

68  

402504  

PULLEY SHAFT

69  

401820  

DRIVE PLATE

70  

198791  

BEARING

71  

402393  

PULLEY HALF

72  

17541008  

SCREW 10

24 X .50

73  

402511  

SPACER BEARING

74  

402394  

SWING PLATE

75  

132010  

NUT 3/8

16

Summary of Contents for 422077

Page 1: ...ER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious...

Page 2: ...the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives w...

Page 3: ...pment is in safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers A...

Page 4: ...ses All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all parts and hardware you as...

Page 5: ...er spring install traction DRIVE control rod See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring int...

Page 6: ...et 4 Install 3 8 washer and locknut on threaded stud and tighten securely AUGER CONTROL ROD CONTROL ARM RUBBER SLEEVE LOOP OPENING UP FIG 5 INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control...

Page 7: ...harge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt nylon washer and 1 4 20 locknut as shown...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Throttle engine control used to select either FAST or SLOW engine speed an...

Page 10: ...he choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob clockwise Slowly turn knob counterclockwise to disengage FIG 12 FIG 11 FIG 13 FULL...

Page 11: ...o handle to engage the auger and throw snow Release the auger control lever to stop throwing snow USING THE CLEAN OUT TOOL See Fig 16 In certain snow conditions the discharge chute may be come clogged...

Page 12: ...orage of 30 days or longer Empty the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season SeeStorageInstructionsforadditional information N...

Page 13: ...auseflooding preventingtheen ginefromstarting Ifyoudofloodtheengine waitafewmin utesbeforeattemptingtostartandDONOTpushtheprimer 5 Pull recoil starter handle quickly Do not allow starter rope to snap...

Page 14: ...schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE...

Page 15: ...nnot come in contact with plug 2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow t...

Page 16: ...park plug Place wire where it cannot come in contact with plug 3 Alignholeinaugerhubwithholeinaugershaftandinstall anew1 4 20x2 shoulder shearboltandspacer Install 1 4 20 lock nut and tighten securely...

Page 17: ...y a Sears service centre department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time TheV beltsonyoursnowthrowerareofspecialconstruction andshouldberepla...

Page 18: ...r Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDE...

Page 19: ...sition 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank...

Page 20: ...3 34 01 07 004 B REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002400 AUGER HOUSING IMPELLER ASSEMBLY NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Origina...

Page 21: ...25 11 155377 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 19111507 WASHER 14 10040500 LOCKWASHER 5 16 15 74940516 SCREW 5 16 18 X 1 00 16 180355 CARRIAGE BOLT 17 194189 SCREW 13 16 X 625 18 407760 PLU...

Page 22: ...and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002400 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 1 2 3 2 3 01 07 024 B 1 42047...

Page 23: ...O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75...

Page 24: ...LDMENT 2 178633X505 DEFLECTOR WELDMENT 3 420673 DEFLECTOR CONTROL ASSEMBLY 4 420325 DEFLECTOR SEAL 5 414280 KNOB BLACK 6 128415 POP RIVET 7 17501010 SCREW 10 24 X 625 8 179829 SHOULDER SCREW 9 179246...

Page 25: ...ION KEY PART NO NO DESCRIPTION 1 2 2 3 6 6 4 5 01 09 007 A 1 2 01 15 005 A REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002400 CONTROL PANEL CHUTE 1 188303 STEER CABLE 2 74041024 SCREW 10 24 X...

Page 26: ...NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 01 05 002 B 1 2 4 4 4 4 3 3 1 419797X479 LOWER HANDLE 2 405784X479 PIVOT SUPPORT WELDMENT 3 150078 SCREW 5 16 18 X 750 4 17000616 SCREW 3 8 16 X 1 00 REPAI...

Page 27: ...11 14 14 12 13 13 12 2 3 9 9 8 01 08 002 D 1 412683X479 CONTROL PANEL 2 412681X479 CONTROL LEVER LH 3 412682X479 CONTROL LEVER RH 4 412679X008 TRACTION ROD ARM 5 420889X008 IMPELLER ROD ARM 6 412677...

Page 28: ...d your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002400 HANDLES 1 2 3 4 5 6 5 7 8 9 10 01 12 001 A 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD A...

Page 29: ...NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002400 HANDLES 1 2 3 4 5 4 5 7 6 01 10 007 B 1 182906 CONSOLE PANEL 2 178668 HEADLIGHT BEZEL 3 180927 FLOOD HEADLIGHT 4 184471 SH...

Page 30: ...52 64 4 1 2 7 35 35 65 23 23 23 59 63 61 62 66 60 48 49 45 47 46 15 11 ITEM 43 EXPLODED 68 69 70 71 72 73 74 75 REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002400 DRIVE NOTE All component di...

Page 31: ...RUBBER RING 28 175344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5 16 18 875 31 12000012 RETAINER RING 32 402187 SPROCKET SHAFT 33 401619 CHAIN 34 417234 SPROCKET WELDMENT 35 17490408 SCREW 1 4 20...

Page 32: ...age your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002400 DRIVE 1a 1b 1b 2 4 3 3 4 6 7 7 8 5 6 01 03 002 A 1 404923 AXLE ASSEMBLY assy of 1a 1b 1a 404307...

Page 33: ...E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002400 CHASSIS ENGINE PULLEYS 1 2 3 4 4...

Page 34: ...replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 01 04 019 A 1 192213 BELT COVER 2 179157 IMPELLER PULLEY 3 419...

Page 35: ...be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002400 WHEELS KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 06 005 A 1...

Page 36: ...2 184471 SHOULDER SCREW 3 12000045 RETAINER RING 4 192126 WHEEL DRIVER 5 182466 RETAINER RING 6 187622 WHEEL LOBE 7 194941 CLUTCH SLIDE 8 179139 SPRING 9 189282 SQUARE KEY 10 194940 AXLE LOBE 11 17469...

Page 37: ...r O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 5 6 7 8 9 10 11 14 12 13 01 14 003 A 1 198563 POWER CORD 2 169675 RETAINER PIN 3 1...

Page 38: ...rranty REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002400 DECALS 1 181037 DECAL DANGER 2 422150 DECAL POULAN PRO XT 10 5 HP 30 3 181035 DECAL DANGER DEFLECTOR 4 181042 DECAL DANGER 5 422149 D...

Page 39: ...39 SERVICE NOTES...

Page 40: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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