Poulan Pro 421602 Page 39 Owner'S Manual Download | Manualshive

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39

SERVICE NOTES

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Summary of Contents for 421602

Page 1: ...ER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious...

Page 2: ...the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives w...

Page 3: ...orking condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the engine to...

Page 4: ...arts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all parts and hardware you assemble mu...

Page 5: ...er spring install traction DRIVE control rod See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring int...

Page 6: ...thrower were overinflated at the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m AUGER CONT...

Page 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 8: ...ition key must be inserted for the engine to start and run Remove when snow thrower is not in use Electric start button used for starting the engine Recoil auxiliary starter handle used for starting t...

Page 9: ...Use the choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke rotate lever to FULL position TO CONTROL SNOW DISCHARGE See Figs 11 12 WARNING Snow thro...

Page 10: ...g to prevent ac cidental starting Releasetheaugercontrolleverandshutofftheengine Removetheclean outtoolfromit smountingclip Grasp the tool firmly by the handle and push and twist the tool into the dis...

Page 11: ...HOUSING FIG 16 SCRAPER BAR OPERATION BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 17 The engine on your snow thrower has been shipped from the factory already filled with oil 1 Check engi...

Page 12: ...ter has frozen and will not turn the engine proceed as follows 1 Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible 2 Release the recoil starter handle and let...

Page 13: ...schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE...

Page 14: ...nnot come in contact with plug 2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow t...

Page 15: ...from spark plug Place wire where it cannot come in contact with plug 3 Alignholeinaugerhubwithholeinaugershaftandinstall anew1 4 20x2 shoulder shearboltandspacer Install 1 4 20 lock nut and tighten se...

Page 16: ...service centre department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be r...

Page 17: ...y the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDER 1 Remove sp...

Page 18: ...sition 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank...

Page 19: ...19 SERVICE NOTES...

Page 20: ...33 34 01 07 004 B REPAIR PARTS SNOW THROWER MODEL NUMBER PR208 96192002100 AUGER HOUSING IMPELLER ASSEMBLY NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original...

Page 21: ...625 11 155377 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 19111507 WASHER 14 10040500 LOCKWASHER 5 16 15 74940516 SCREW 5 16 18 X 1 00 16 180355 CARRIAGE BOLT 17 194189 SCREW 13 16 X 625 18 407760 PL...

Page 22: ...and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PR208 96192002100 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 1 2 3 2 3 01 07 024 B 1 420478 A...

Page 23: ...r O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 7...

Page 24: ...r and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PR208 96192002100 CONTROL PANEL CHUTE 1 2 3 4 5 6 6 7 8 9 11 11 11 10 01 09 001 A 1 404770X428 CHUTE WELDMENT 2 178633X428 DEFLECTOR WEL...

Page 25: ...r and void your warranty KEY PART NO NO DESCRIPTION 1 2 2 3 6 6 4 5 01 09 007 A REPAIR PARTS SNOW THROWER MODEL NUMBER PR208 96192002100 CONTROL PANEL CHUTE 1 420337 LEVER CABLE ROTATOR ASSEMBLY 2 175...

Page 26: ...05 002 B 1 2 4 4 4 4 3 3 REPAIR PARTS SNOW THROWER MODEL NUMBER PR208 96192002100 HANDLES 1 419797X479 LOWER HANDLE 2 405784X479 PIVOT SUPPORT WELDMENT 3 150078 SCREW 5 16 18 X 750 4 17000616 SCREW 3...

Page 27: ...4 5 6 7 7 8 10 11 14 14 12 13 13 12 2 3 9 9 8 1 412683X479 CONTROL PANEL 2 412681X479 CONTROL LEVER LH 3 412682X479 CONTROL LEVER RH 4 412679X008 TRACTION ROD ARM 5 420889X008 IMPELLER ROD ARM 6 41267...

Page 28: ...id your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PR208 96192002100 HANDLES 1 2 3 4 5 6 5 7 8 9 10 01 12 001 A 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD ASS...

Page 29: ...ufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PR208 9619200210...

Page 30: ...57 58 52 64 4 1 2 7 35 35 65 23 23 23 59 63 61 62 66 60 48 49 45 47 46 15 11 ITEM 43 EXPLODED 68 69 70 71 72 73 74 75 REPAIR PARTS SNOW THROWER MODEL NUMBER PR208 96192002100 DRIVE NOTE All component...

Page 31: ...75344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5 16 18 875 31 12000012 RETAINER RING 32 402187 SPROCKET SHAFT 33 401619 CHAIN 34 417234 SPROCKET WELDMENT 35 17490408 SCREW 1 4 20 X 50 36 401984X4...

Page 32: ...to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PR208 96192002100 DRIVE 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 1 188226 assy of 1a 1b AXLE ASS...

Page 33: ...could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PR208 96192002100 CHASSIS ENGINE PULLEYS 01 00 030 1 3 3 4 5 6 4 5 6 2 7 7 LCT ENGINE MODEL PL...

Page 34: ...M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 01 04 025 A 1 2 3 4 REPAIR PARTS SNOW THROWER MODEL NUMBER PR208 961...

Page 35: ...uipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PR208 96192002100 WHEELS KEY PAR...

Page 36: ...IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 7 6 5 01 14 006 A 1 169675 RETAI...

Page 37: ...our snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PR208 96192002100 DECALS 1 2 3 4 5 6 1 9 11 12 1 181037 DECAL DANGER 2 421712 DECAL POULAN 3 181035 DECAL DANGER DEFLECTO...

Page 38: ...38 SERVICE NOTES...

Page 39: ...39 SERVICE NOTES...

Page 40: ...his Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded...

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