background image

12

COLD START - ELECTRIC STARTER
1.  Insert safety ignition key (packed separately in parts 

bag) into ignition slot until it clicks.  DO NOT turn the key.  

Keep the extra safety ignition key in a safe place.

2.  Place throttle control in FAST position.
3.  Rotate choke control to FULL position.
4.  Connect the power cord to the engine.
5.  Plug the other end of the power cord into a three-hole 

grounded 120 Volt A.C. receptacle.

6.  Push the primer three (3) times.
7.  Push starter button until engine starts.

IMPORTANT

:  Do not crank engine more than five con-

 tin u ous seconds between each time you try to start. Wait 

5 to 10 seconds between each attempt.
8.  When the engine starts, release the starter button and 

slowly move the choke control to the “OFF” position.

9.  Disconnect the power cord from the receptacle first, 

then from the engine. 

Allow the engine to warm up for a few minutes.  Engine will 

not develop full power until it has reached normal operat-

ing temperature.
WARM START - ELECTRIC STARTER
Follow the steps above, keeping the choke control in the 

OFF position.
COLD START - RECOIL STARTER
1.  Insert safety ignition key (packed separately in parts 

bag) into ignition slot until it clicks.  DO NOT turn the key.  

Keep the extra safety ignition key in a safe place.

2.  Place throttle control in FAST position.
3.  Rotate choke control to FULL position.
4.  Push the primer four (4) times if the temperature is 

below 15°F/–10°C, or two (2) times if temperature is 

between 15° and 50°F/–10°C and 10°C.  If temperature 

is above 50°F/10°C, priming is not nec es sary.

NOTE

:  Over priming may cause flooding, preventing the 

engine from starting. If you do flood the engine, wait a few 

minutes be fore at tempt ing to start and DO NOT push the 

primer. 
5.  Pull recoil starter handle quickly. Do not allow starter 

rope to snap back.

6.  When the engine starts, release the recoil starter 

han dle and slowly move the choke control to the OFF 

position.

Allow the engine to warm up for a few minutes.  Engine will 

not develop full power until it has reached normal operat-

ing temperature.
WARM START - RECOIL STARTER
Follow the steps above, keeping the choke in the OFF 

position.  DO NOT push the primer.

BEFORE STOPPING

Run the engine for a few minutes to help dry off any mois-

ture on the engine.

OPERATION

IF RECOIL STARTER HAS FROZEN

If the recoil starter has frozen and will not turn the engine, 

proceed as follows:
1.  Grasp the recoil starter handle and slowly pull as much 

rope out of the starter as possible.

2.  Release the recoil starter handle and let it snap back 

against the starter.

If the engine still fails to start, repeat the above steps or 

use the electric starter.

SNOW THROWING TIPS

•  Always operate the snow thrower with the engine at 

full throttle. Full throttle offers the best performance.

• 

Go slower in deep, freezing or heavy wet snow. Use the 

drive speed control, NOT the throttle, to adjust speed.

•  It is easier and more efficient to remove snow im me -

di ate ly after it falls.

• 

The best time to remove snow is the early morning. At 

this time the snow is usually dry and has not been ex-

posed to the direct sun and warming tem per a tures.

•  Slightly overlap each successive path to ensure all 

snow will be removed.

•  Throw snow downwind whenever possible.
• Ad 

just the skid plates to proper height for current snow 

con di tions.  See “TO ADJUST SKID PLATES” in this 

section of this manual.

•  For extremely heavy snow, re duce the width of snow 

removal by over lap ping previous path and moving 

slowly.

• 

Keep engine clean and clear of snow during use. This 

will help air flow and extend engine life. 

• 

After snow-throwing is completed, allow engine to run for 

a few minutes to melt snow and ice off the engine.

•  Clean the entire snow thrower thoroughly after each 

use and wipe dry so it is ready for next use.

WARNING:  Do not operate snow 

thrower if weather conditions im pair vis-

ibility.  Throwing snow dur ing a heavy, 

windy snowstorm can blind you and be 

hazardous to the safe operation of the 

snow thrower.

Summary of Contents for 421283

Page 1: ...Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious in...

Page 2: ...the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives w...

Page 3: ...pment is in safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers A...

Page 4: ...oses All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all parts and hardware you a...

Page 5: ...er spring install traction DRIVE control rod See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring int...

Page 6: ...thrower were overinflated at the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m AUGER CONT...

Page 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 8: ...dle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Throttle engine control used to select either FAST or SLOW engine...

Page 9: ...operation clear of all persons small children and pets at all times including startup WARNING Ifthedischargechuteorau ger become clogged shut off engine andwaitforallmovingpartstostop Use the clean o...

Page 10: ...control lever to the handle to clear snow from the auger hous ing and the discharge chute CLEAN OUT TOOL FIG 15 MOUNTING CLIP DISCHARGE CHUTE TO MOVE FORWARD AND BACKWARD See Fig 16 SELF PROPELLING f...

Page 11: ...tank or permanent damage may occur SCRAPER BAR See Fig 17 The scraper bar is not adjustable but is reversible After considerable use it may become worn When it has worn almost to the edge of the housi...

Page 12: ...ol to the OFF position Allow the engine to warm up for a few minutes Engine will not develop full power until it has reached normal operat ing temperature WARM START RECOIL STARTER Follow the steps ab...

Page 13: ...n this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE...

Page 14: ...not come in contact with plug 2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow th...

Page 15: ...park plug Place wire where it cannot come in contact with plug 3 Alignholeinaugerhubwithholeinaugershaftandinstall anew1 4 20x2 shoulder shearboltandspacer Install 1 4 20 lock nut and tighten securely...

Page 16: ...service centre department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be r...

Page 17: ...y the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDER 1 Remove sp...

Page 18: ...sition 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank...

Page 19: ...19 SERVICE NOTES...

Page 20: ...1 11 11 3 12 12 4 13 14 15 17 8 7 11 5 6 11 16 18 35 19 21 22 23 24 25 23 22 21 20 36 26 27 28 30 29 31 31 32 33 34 01 07 004 B REPAIR PARTS SNOW THROWER MODEL NUMBER PR5524ES 96192001605 AUGER HOUSI...

Page 21: ...25 11 155377 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 19111507 WASHER 14 10040500 LOCKWASHER 5 16 15 74940516 SCREW 5 16 18 X 1 00 16 180355 CARRIAGE BOLT 17 194189 SCREW 13 16 X 625 18 407760 PLU...

Page 22: ...r snow thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PR5524ES 96192001605 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 2 3 5x 4 5x 01...

Page 23: ...eplacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 75115...

Page 24: ...could be hazardous damage your snow thrower and void your warranty 1 404770X428 CHUTE WELDMENT 2 178633X428 DEFLECTOR WELDMENT 3 420325 DEFLECTOR SEAL 4 179096X479 STRAP 5 189713X479 KNOB BLACK 6 128...

Page 25: ...and void your warranty KEY PART NO NO DESCRIPTION 1 2 2 3 6 6 4 5 01 09 007 A 1 420337 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 625 3 420678 ROTATOR HEAD 4 420677 ROTATOR PIVOT BRACKET 5...

Page 26: ...5 002 B 1 2 4 4 4 4 3 3 1 419797X479 LOWER HANDLE 2 405784X479 PIVOT SUPPORT WELDMENT 3 150078 SCREW 5 16 18 X 750 4 17000616 SCREW 3 8 16 X 1 00 REPAIR PARTS SNOW THROWER MODEL NUMBER PR5524ES 961920...

Page 27: ...5 6 7 7 8 10 11 14 14 12 13 13 12 2 3 9 9 8 1 412683X479 CONTROL PANEL 2 412681X479 CONTROL LEVER LH 3 412682X479 CONTROL LEVER RH 4 412679X008 TRACTION ROD ARM 5 420889X008 IMPELLER ROD ARM 6 412677...

Page 28: ...our warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PR5524ES 96192001605 HANDLES 1 3 4 5 6 5 7 8 2 9 10 10 10 01 12 001 B 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION RO...

Page 29: ...O NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PR5524ES 96192001605 HANDLES 1 4 4 5 5 2 3 7 6 01 10 003 B 1 183346 CONSOLE PANEL 2 178668 HEADLIGHT BEZEL 3 180927 FLOOD HEADLIGHT 4 184471 SHO...

Page 30: ...7 26 25 30 24 24 4 41 40 40 3 6 5 76 8 9 76 10 11 12 11 9 9 76 13 37 39 76 36 76 38 76 15 14 16 20 19 21 44 17 18 32 33 34 33 42 24 22 24 4 43 50 49 51 52 53 54 55 56 67 49 51 57 58 52 64 4 1 2 7 35 3...

Page 31: ...8 175344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5 16 18 875 31 12000012 RETAINER RING 32 402187 HEX SHAFT 33 401619 CHAIN 34 417234 SPROCKET SHAFT 35 17490408 SCREW 1 4 20 X 50 36 401984X479 SH...

Page 32: ...so could be hazardous damage your snow thrower and void your warranty 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 01 03 005 B 1 188226 assy of 1a 1b AXLE ASSEMBLY 1a 179352 AXLE SHAFT 1b 9465M1 ROLL PIN 3 16 2 40269...

Page 33: ...M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty ENGINE TECUMSEH MODEL LH195SP 67510D REPAIR PARTS SNOW THROWER MODEL NUMBER PR5524ES 9619200160...

Page 34: ...replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 01 04 019 A 1 192213 BELT COVER 2 179157 IMPELLER PULLEY 3 419...

Page 35: ...ipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PR5524ES 96192001605 WHEELS 1 2 0...

Page 36: ...AR BOLT 1 4 20 X 1 3 4 7 198638 SPACER 8 73800400 LOCKNUT 1 4 20 1 01 14 008 A 1 35062 SAFETY IGNITION KEY REPAIR PARTS SNOW THROWER MODEL NUMBER PR5524ES 96192001605 BAG OF PARTS NOTE All component d...

Page 37: ...hrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PR5524ES 96192001605 DECALS 1 181037 DECAL DANGER 2 187899 DECAL POULAN PRO 3 181035 DECAL DANGER DEFLECTOR 4 181042 DECAL DANGER 5...

Page 38: ...38 SERVICE NOTES...

Page 39: ...39 SERVICE NOTES...

Page 40: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

Reviews: