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Does not start 

1.  Fuel shut-off valve (if so 

1.  Turn fuel shut-off valve to OPEN position.

 

 

equipped) in OFF position. 

 

 

2.  Safety ignition switch OUT. 

2.  Push safety ignition switch IN.

 

3.  Out of fuel. 

3.  Fill fuel tank with fresh, clean gasoline.

 

4.  Throttle in STOP position. 

4.  Move throttle to FAST position.

 

5.  Choke in OFF position.  

5.  Move to FULL position.

 

6.  Primer not depressed. 

6.  Prime as instructed in the Operation section of this manual.

 

7.  Engine is flooded. 

7.  Wait a few minutes before restarting, DO NOT prime.

 

8.  Spark plug wire is  

8.  Connect wire to spark plug.

  

disconnected. 

 

 

9.  Bad spark plug. 

9.  Replace spark plug.

 

10.  Stale fuel. 

10.  Empty fuel tank & carburetor, refill with fresh, clean gasoline.

 

11.  Water in fuel. 

11.  Empty fuel tank & carburetor, refill with fresh, clean gasoline.

Loss of power 

1.  Spark plug wire loose. 

1.  Reconnect spark plug wire.

 

2.  Throwing too much snow. 

2.  Reduce speed and width of swath.

 

3.  Fuel tank cap is covered 

3.  Remove ice and snow on and around fuel tank cap.

 

 

with ice or snow.

 

4.  Dirty or clogged muffler. 

4.  Clean or replace muffler.

Engine idles or

 

1.  Choke is in FULL position. 

1.  Move choke to OFF position.

runs roughly

 

2.  Blockage in fuel line. 

2.  Clean fuel line.

 

3.  Stale fuel. 

3.  Empty fuel tank & carburetor, refill with fresh, clean gasoline.

 

4.  Water in fuel. 

4.  Empty fuel tank & carburetor, refill with fresh, clean gasoline.

 

5.  Carburetor is in need of 

5.  Contact a qualified service centre/department.

 

 

adjustment or overhaul.

Excessive

 

1.  Loose parts or damaged 

1.  Tighten all fasteners.  Replace damaged parts.  If vibration

vibration 

 

augers or impeller. 

 

remains, contact a qualified service centre/department.

Recoil starter

 

1.  Frozen recoil starter. 

1.  See “IF RECOIL STARTER HAS FROZEN”

is hard to pull 

 

 

 

in the Operation section of this manual.

 

 

 

 

Loss of traction 

1.  Drive belt is worn. 

1.  Check / replace drive belt.

drive / slowing

 

2.  Drive belt is off of pulley. 

2.  Check / reinstall drive belt.

of drive speed

 

3.  Friction drive wheel is worn.  3.  Contact a qualified service centre/department.

Loss of snow

 

1.  Auger belt is off of pulley. 

1.  Check / reinstall auger belt.

discharge or

 

2.  Auger belt is worn. 

2.  Check / replace auger belt.

slowing of

 

3.  Clogged discharge chute. 

3.  Clean snow chute.

snow discharge

  4.  Augers / impeller jammed. 

4.  Remove debris or foreign object from augers / impeller.

 

TROUBLESHOOTING

PROBLEM CAUSE 

CORRECTION 

See appropriate section in manual unless directed to a qualified service centre/department.

STORAGE

OTHER

•  Remove safety ignition key; store it in a safe place.
•  Do not store gasoline from one season to another.
•  Replace your gasoline can if your can starts to rust. 

Rust and/or dirt in your gasoline will cause problems.

• 

If possible, store your snow thrower indoors and cover 

it to protect it from dust and dirt.

• 

Cover your snow thrower with a suitable pro tec tive cover 

that does not retain moisture. Do not use plastic. Plastic 

cannot breathe, which allows con den sa tion to form and 

will cause your snow thrower to rust.

IMPORTANT

: Never cover snow thrower while engine/

exhaust area is still warm.

Summary of Contents for 421104

Page 1: ...Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious in...

Page 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Page 3: ...safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the en...

Page 4: ...4 PARTS PACKED SEPARATELY IN CARTON...

Page 5: ...olding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for additional loose part...

Page 6: ...VE LOOP OPENING UP FIG 5 INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod has the short loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into...

Page 7: ...urposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 8 and 9 1 Install...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine MEETS A N S I SAFETY REQUIREMENTS Our sno...

Page 10: ...hoke turn knob clockwise Slowly turn knob counterclockwise to disengage FIG 10 FIG 9 FIG 11 FULL OFF SLOW FAST OPEN OFF TO CONTROL SNOW DISCHARGE See Fig 14 WARNING Snow throwers have ex posed rotatin...

Page 11: ...TOOL See Fig 15 In certain snow conditions the discharge chute may be come clogged with ice and snow Use the clean out tool to dislodge this blockage When cleaning repairing or inspecting make certain...

Page 12: ...orn When it has worn almost to the edge of the housing it can be reversed providing additional service before requiring replacement Replace a damaged or worn scraper bar OPERATION BEFORE STARTING THE...

Page 13: ...oceed as follows 1 Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible 2 Release the recoil starter handle and let it snap back against the starter If the engin...

Page 14: ...erly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain...

Page 15: ...ill cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sect...

Page 16: ...ne or both augers do not turn when auger control lever is engaged check to see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage all controls and move throttle control to...

Page 17: ...f the snow thrower While separating the auger housing from the frame assembly it is important that an assistantstandintheoperatingposition andholdthesnowthrowerhandles Se rious personal injury and or...

Page 18: ...gas can damage the fuel system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor...

Page 19: ...e centre department adjustment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasteners Replace damaged parts If vibration vibration augers or impeller remains contact a qualified servic...

Page 20: ...SNOW THROWER MODEL PR524 96192001502 AUGER HOUSING IMPELLER ASSEMBLY 2 EXPLODED 2 10 9 1 11 11 3 12 12 4 13 14 15 17 8 7 11 5 6 11 16 18 35 19 21 22 23 24 25 23 22 21 20 36 26 27 28 30 29 31 31 32 33...

Page 21: ...TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 155377 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 19111507 WASHER 14 10040500 LOCKWASHER 5 16 15 74940516 SCREW 5 16 18 X 1 00 16 18...

Page 22: ...ent Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 5x 4 5x 01 07 001 A KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIP...

Page 23: ...r O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 1 2 3 2 3 01 07 005 A 1 174658 AUG...

Page 24: ...to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 5 6 6 7 8 9 11 11 11 10 01 09 001 A KEY PART NO NO DESCRIPTION 1 404770X428 CHUTE WELDMENT 2 178633X428 DEFLECTOR W...

Page 25: ...M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 2 3 6 6 4 5 01 09 007 A 1 420337 LEVER CABLE ROTATOR ASSEMBLY 2 1...

Page 26: ...void your warranty 1 4 5 6 7 7 8 10 11 14 14 12 13 13 12 2 3 9 9 8 01 08 002 D KEY PART NO NO DESCRIPTION 1 412683X479 CONTROL PANEL 2 412681X479 CONTROL LEVER LH 3 412682X479 CONTROL LEVER RH 4 4126...

Page 27: ...anty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 5 5 6 6 7 7 8 8 8 9 9 01 08 003 A 1 419800X479 PLOW HANDLE LH 2 419801X479 PLOW HANDLE RH 3 196944 PANEL BRACKET LH 4 196943 PANEL BR...

Page 28: ...re to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 5 6 5 7 8 9 10 01 12 001 A KEY PART NO NO DESCRIPTION 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD ASSEMB...

Page 29: ...ches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRI...

Page 30: ...25 30 24 24 4 41 40 40 3 6 5 76 8 9 76 10 11 12 11 9 9 76 13 37 39 76 36 76 38 76 15 14 16 20 19 21 44 17 18 32 33 34 33 42 24 22 24 4 43 50 49 51 52 53 54 55 56 67 49 51 57 58 52 64 4 1 2 7 35 35 65...

Page 31: ...344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5 16 18 875 31 12000012 RETAINER RING 32 402187 SPROCKET SHAFT 33 401619 CHAIN 34 417234 SPROCKET WELDMENT 35 17490408 SCREW 1 4 20 X 50 36 401984 SHI...

Page 32: ...thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL PR524 96192001502 DRIVE 1a 1b 1b 4 3 3 4 6 7 7 8 5 6 2 01 03 005 A 1 188226 assy of 1a 1b AXLE ASSEMBLY 1a 17...

Page 33: ...ts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 4 3 01 00 009 A KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION TECUMSEH ENGINE MODEL LH195SP 67504...

Page 34: ...rdous damage your snow thrower and void your warranty 1 2 01 06 001 A 1 187831X421 WHEEL ASSEMBLY LH 2 187866X421 WHEEL ASSEMBLY RH KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION KEY PART NO NO...

Page 35: ...87893 DECAL POULAN PRO 6 181033 DECAL INSTRUCTION 7 415391 DECAL TRACTION LEVER 8 415390 DECAL AUGER LEVER 9 415475 DECAL SPEED CONTROL 421104 OWNER S MANUAL ENGLISH 421105 OWNER S MANUAL FRENCH NOTE...

Page 36: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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