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15

MAINTENANCE

AUGER GEAR CASE

•     The gear case was fi lled with lubricant to the proper 

level at the factory. The only time the lubricant needs 
attention is if service has been performed on the gear 
case.

•     If lubricant is required, use only Ronex ED #1 

grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow 
thrower. The sprockets, hex shafts, drive disc and friction 
wheel require no lubrication. The bearings and bushings 
are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above com po -
nents can cause contamination of the friction 
wheel and damage to the drive system of your 
snow thrower.

ENGINE

See engine manual.

LUBRICATION

Use only high quality detergent oil rated with API service 
classifi cation SG–SL. Select the oil's SAE viscosity grade 
according to your expected operating temperature.

•      Oil will drain more freely when warm.

•      Catch oil in a suitable container.

NOTE:

 The left side wheel may be removed from snow 

thrower for easier access to the oil drain plug and place-
 ment of a suitable container. The unit tilted, resting on the 
frame with the left wheel removed, will help drain any oil 
trapped inside the engine. (See “TO REMOVE WHEELS” 
in the Service and Adjustments section of this manual).

1.    Disconnect spark plug wire from spark plug and place 

wire where it cannot come in contact with plug.

2.    Clean area around drain plug.

3.      Remove drain plug and drain oil in a suitable container.

4.    Install drain plug and tighten securely.

5.    Wipe off any spilled oil from snow thrower and engine.

6.      Install left wheel (if removed for draining oil). Be sure to 

install klick pin into proper hole in wheel axle (See “TO 
REMOVE WHEELS” in the Service and Adjustments 
section of this manual).

7.    Remove oil fi ll cap/dipstick. Be careful not to allow dirt 

to enter the engine.

8.   Refi ll engine with oil through oil dipstick tube. Pour 

slowly. Do not overfi ll. For approximate capacity see 
“PRODUCT SPECIFICATIONS” section of this man u al.

9.    Use gauge on oil fi ll cap/dipstick for checking level. Be 

sure dipstick cap is tightened securely for accurate 
reading. Keep oil at “FULL” line on dipstick.

10.  Wipe off any spilled oil.

MUFFLER

Inspect and replace corroded muffl er as it could cre ate a 
fi re haz ard and/or dam age.

SPARK PLUG

Replace spark plug at the beginning of each season or after 
every 100 hours of operation, whichever occurs fi rst.  Spark 
plug type and gap setting are shown in the “PROD UCT 
SPEC I FI CA TIONS” section of this manual.

CLEANING

IMPORTANT:

  For best performance, keep snow thrower 

housing free of any dirt or trash. Clean the outside of your 
snow thrower after each use.

WARNING:  Disconnect spark plug wire 
from spark plug and place wire where it 
can not come in contact with plug.

•         Keep fi nished surfaces/wheels free of gasoline, oil, etc.

•      We do not recommend using a garden hose to clean 

your snow thrower unless the electrical system, muffl er 
and carburetor are covered to keep water out. Water 
in engine can result in shortened engine life.

NOTE:

  Although multi-viscosity oils (5W30, 10W30 etc.) 

improve starting in cold weather, these multi-viscosity oils 
will result in increased oil consumption when used above 
32°F.  Check your engine oil level more frequently to avoid 
possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once 
a year if the snow thrower is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and 
after each fi ve (5) hours of continuous use. Tighten oil fi ll 
cap / dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range anticipated before next oil 
change. All oil must meet API service classifi cation SG–SL.

•      Be sure snow thrower is on level surface.

Summary of Contents for 199338

Page 1: ...ROWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 199338 07 05 05 BY Printed in U S A ...

Page 2: ...own from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic 3 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors thoro...

Page 3: ...igh transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachments and accessories approved by the manufacturer of the snow thrower such as wheel weights counterweights or cabs 15 Never operate the snow thrower without good visibility or light Always be sure...

Page 4: ...4 PARTS PACKED SEPARATELY IN CARTON ...

Page 5: ...c tie holding speed control rod to lower handle 4 Remove snow thrower from carton and check carton thoroughly for additional loose parts HOW TO SET UP YOUR SNOW THROWER TOOL BOX See Fig 11 A toolbox is provided on your snow thrower The toolbox is located on top of the belt cover Store the extra shear bolts nuts and multi wrench provided in parts bag in the toolbox NOTE The multi wrench may be used...

Page 6: ...ONTROL BRACKET RETAINER SPRING TRACTION DRIVE CONTROL LEVER FIG 4 AUGER CONTROL LEVER AUGER CONTROL ROD AUGER CONTROL BRACKET RETAINER SPRING FIG 6 AUGER CONTROL ROD CONTROL ARM RUBBER SLEEVE LOOP OPENING UP FIG 5 INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod has the short loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into control arm...

Page 7: ... and threaded stud of mounting bracket 4 Install 3 8 washer and locknut on threaded stud and tighten securely CHUTE ROTATER HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATER HEAD MOUNTING BRACKET CHUTE BRACKET FIG 7 INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 8 and 9 1 Install remote cable bracket to discharge chute with 5 16 18 carriage bolt flat washer and 5 16 18 locknut as shown Tighte...

Page 8: ... Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER OR WARNING REVERSE SNOW DISCHARGE...

Page 9: ...d to cut through deep snowdrifts Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine LH and RH turn triggers used to steer the snow thrower MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute RECOIL AUXILIARY STARTER HANDLE THROTTLE EN...

Page 10: ...orward or reverse movement of the snow thrower AUGER Release the auger control lever to stop throwing snow ENGINE 1 Move throttle control to STOP position 2 Remove do not turn safety ignition key to prevent unauthorized use NOTE Never use choke to stop engine TO USE FUEL SHUT OFF VALVE See Fig 12 The fuel shut off valve is located beneath the fuel tank on the engine Always operate the snow thrower...

Page 11: ...he handle and adjust the discharge chute direction without interrupting the snow throwing process USING THE CLEAN OUT TOOL See Fig 17 In certain snow conditions the discharge chute may be come clogged with ice and snow Use the clean out tool to dislodge this blockage When cleaning repairing or inspecting make certain all controls are disengaged and the auger impeller and all moving parts have stop...

Page 12: ... and screw tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual ADD GASOLINE See Fig 21 Fill fuel tank to bottom of tank filler neck Do not over fill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Do not mix oil...

Page 13: ...mois ture on the engine To avoid possible freeze up of the starter proceed as fol lows ELECTRIC STARTER 1 Connect the power cord to the engine 2 Plug the other end of the power cord into a three hole grounded 120 Volt A C receptacle 3 While the engine is running push starter button and spin the starter for several seconds NOTE The unusual sound made while starter is spinning will not harm the engi...

Page 14: ...ningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SAE 30 Motor Oil See ENGINE in Maintenance section Engine oil Pivot points SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain proper air pressure in both tires See PROD UCT SPECIFICATIONS section in this manual Keeptiresfreeofgasolineandoil wh...

Page 15: ...l cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sectionofthismanual 9 Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick 10 Wipe off any spilled oil MUFF...

Page 16: ... install a new 1 4 20 x 2 shoulder shear bolt Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 Connect spark plug wire to spark plug IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two 2 capscrew shear bolts and hex nuts Should a foreign object or ice become lodged in the impe...

Page 17: ... the auger belt and squeeze sides together above pulley so belt is fully seated in groove of pulley 11 Bring snow thrower completely together and check carefully for proper routing of belts If auger belt has becomedislodgedfromthepulley bycatchingtheidler arm bracket while bringing snow thrower together separate the snow thrower and repeat step 10 Belt must be fully seated in pulley groove when br...

Page 18: ...hrower to a qualified service center Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in min imizing the formation of fuel gum deposits during storage Add stabilizer to ...

Page 19: ... FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carburetor refill tank with fresh gasoline 5 Carburetor is in need of 5 Contact a qualified service centre adjustment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasteners Replace damaged...

Page 20: ...y does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded from this Warranty are belts shear pins normal wear normal adjustments standard hard ware and normal maintenance 6 In the event you have a claim under this Warranty you must return the product to an authorized ...

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