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25

TROUBLESHOOTING POINTS

Will not start

                            1.    Out of fuel.                                                                       1.    Fill fuel tank.

                                                  2.    Engine not “CHOKED” properly.                                      2.    See “TO START ENGINE” in Operation section.
                                                  3.    Engine fl ooded.                                                                3.    Wait several minutes before attempting to start.
                                                  4.    Bad spark plug.                                                               4.    Replace spark plug.
                                                  5.    Dirty air fi lter.                                                                   5.    Clean/replace air fi lter.
                                                  6.    Dirty fuel fi lter.                                                                  6.    Replace fuel fi lter.
                                                  7.    Water in fuel.                                                                    7.    Empty fuel tank and carburetor, refi ll tank with fresh  
                                                                                                                                                        gasoline and replace fuel fi lter.
                                                  8.    Loose or damaged wiring.                                               8.    Check all wiring.
                                                  9.    Carburetor out of adjustment.                                          9.    See “To Adjust Carburetor” in Service Adjustments  
                                                                                                                                                        section.
                                                10.    Engine valves out of adjustment.                                   10.    Contact an authorized service center/department.
                                                    

Hard to start

                            1.    Dirty air fi lter.                                                                   1.    Clean/replace air fi lter.

                                                  2.    Bad spark plug.                                                               2.    Replace spark plug.
                                                  3.    Weak or dead battery.                                                      3.    Recharge or replace battery.
                                                  4.    Dirty fuel fi lter.                                                                  4.    Replace fuel fi lter.
                                                  5.    Stale or dirty fuel.                                                            5.    Empty fuel tank and refi ll tank with fresh, clean gasoline.
                                                  6.    Loose or damaged wiring.                                               6.    Check all wiring.
                                                  7.    Carburetor out of adjustment.                                          7.    See “To Adjust Carburetor” in Service Adjustments  
                                                                                                                                                        section.
                                                  8.    Engine valves out of adjustment.                                     8.    Contact an authorized service center/department.

Engine will not turn over

        1.    Brake pedal not depressed.                                             1.    Depress brake pedal.

                                                  2.    Attachment clutch is engaged.                                        2.    Disengage attachment clutch.
                                                  3.    Weak or dead battery.                                                      3.    Recharge or replace battery.
                                                  4.    Blown fuse.                                                                      4.    Replace fuse.
                                                  5.    Corroded battery terminals.                                             5.    Clean battery terminals.
                                                  6.    Loose or damaged wiring.                                               6.    Check all wiring.
                                                  7.    Faulty ignition switch.                                                       7.    Check/replace ignition switch.
                                                  8.    Faulty solenoid or starter.                                                8.    Check/replace solenoid or starter.
                                                  9.    Faulty operator presence switch(es).                               9.    Contact an authorized service center/department.

Engine clicks but will not 

      1.    Weak or dead battery.                                                      1.    Recharge or replace battery.

start

                                          2.    Corroded battery terminals.                                             2.    Clean battery terminals.

                                                  3.    Loose or damaged wiring.                                               3.    Check all wiring.
                                                  4.    Faulty solenoid or starter.                                                4.    Check/replace solenoid or starter.

Loss of power                         

1.    Cutting too much grass/too fast.                                      1.    Raise cutting height/reduce speed.

                                                  2.    Throttle in “CHOKE” position.                                          2.    Adjust throttle control.
                                                  3.    Build-up of grass, leaves and trash under mower.           3.    Clean underside of mower housing.
                                                  4.    Dirty air fi lter.                                                                   4.    Clean/replace air fi lter.
                                                  5.    Low oil level/dirty oil.                                                        5.    Check oil level/change oil.
                                                  6.    Faulty spark plug.                                                            6.    Clean and regap or change spark plug.
                                                  7.    Dirty fuel fi lter.                                                                  7.    Replace fuel fi lter.
                                                  8.    Stale or dirty fuel.                                                            8.    Empty fuel tank and refi ll tank with fresh, clean gasoline.
                                                  9.    Water in fuel.                                                                    9.    Empty fuel tank and carburetor, refi ll tank with fresh  
                                                                                                                                                        gasoline and replace fuel fi lter.
                                                10.    Spark plug wire loose.                                                   10.    Connect and tighten spark plug wire.
                                                11.    Dirty engine air screen/fi ns.                                           11.    Clean engine air screen/fi ns.
                                                12.    Dirty/clogged muffl er.                                                     12.    Clean/replace muffl er.
                                                13.    Loose or damaged wiring.                                             13.    Check all wiring.
                                                14.    Carburetor out of adjustment.                                        14.    See “To Adjust Carburetor” in Service Adjustments  
                                                                                                                                                        section.
                                                15.    Engine valves out of adjustment.                                   15.    Contact an authorized service center/department.

Excessive vibration

                1.    Worn, bent or loose blade.                                               1.    Replace blade.  Tighten blade bolt.

                                                  2.    Bent blade mandrel.                                                        2.    Replace blade mandrel.
                                                  3.    Loose/damaged part(s).                                                  3.    Tighten loose part(s).  Replace damaged parts.

PROBLEM 

             CAUSE 

 

 

 

 

CORRECTION 

Summary of Contents for 191794

Page 1: ...ALWAYS WEAR EYE PROTECTION DURING OPERATION WARNING Read this Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away 191794 02 25 04 RD Printed in U S A 02777 ...

Page 2: ... changes in speed or direction Avoid starting or stopping on a slope If tires lose trac tion disengage the blades and proceed slowly straight down the slope Safe Operation Practices for Ride On Mowers IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH SAFETY RULES D...

Page 3: ...e blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Safe Operation Practices for Ride On Mowers SAFETY RULES WARNING In order to prevent ac cidental starting when setting up transporting adjusting or making re pairs always disconnect spark plug wire and place wire where it cannot contact spark plug WARNING ...

Page 4: ...to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor Follow the instructions under Maintenace and Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or ne...

Page 5: ...t Steering Wheel Adapter Seat 2 Keys Slope Sheet Key 1 Hex Bolt 1 4 28 x 1 1 4 1 Locknut 1 4 28 1 Locknut 1 2 20 1 Oil Drain Tube 1 Knob 1 Washer 17 32 x 1 3 16 x 12 Gauge 4 Washers 3 8 x 3 4 x 14 Ga 4 Wheels 4 Adjusting Bar 4 Retainer Springs double loop 4 Clevis Pins 4 Locknut 3 8 16 4 Shoulder Bolt Gauge Wheels ...

Page 6: ... TO 10 12 FT LBS TORQUE Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL Position front wheels of the tractor so they are pointing straight forward Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension Position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter...

Page 7: ...area Be sure the area in front of tractor is clear of other people and objects Be sure all the above assembly steps have been com pleted Check engine oil level and fill fuel tank with gasoline Place freewheel control in transmission engaged position see TO TRANSPORT in Operation section of this manual Sit on seat in operating position depress clutch brake pedal and set the parking brake Place moti...

Page 8: ...ration section of this manual CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS section of this manual CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TOLEVELMOWERHOUSING intheServic...

Page 9: ...uld result in serious injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoide...

Page 10: ...r declutching and brak ing the tractor and starting the engine PARKING BRAKE Locks clutch brake pedal into the brake position AMMETER Indicates charging or discharging of battery LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER PARKING BRAKE IGNITION SWITCH THROTTLE CHOKE CONTROL LIGHT SWITCH POSITION MOTION CONTROL LEVER CLUTCH BRAKE PEDAL FIG 6 FREE WHEEL CONTROL ATTACHMENT CLUTCH LEVER FREEWHEEL CONTRO...

Page 11: ... unauthorized use Never use choke to stop engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD PARKING BRAKE ENGAGED POSITION MOTION CONTROL LEVER THROTTLE CHOKE CONTROL IGNITION KEY DISENGAGED POSITION ATTACHMENT CLUTCH LEVER ENGAGED POSITION CLUTCH BRAKE PEDAL DRIVE POSITION PARKING BRAKE DISENGAGED POSITION FIG 7 BRAKE POSITION...

Page 12: ...down into the slot and release so it is held in the disengaged position Do not push or tow tractor at more than two 2 MPH To reengage transmission reverse above procedure NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc DEFLECTOR SHIELD FIG 9 Transmis...

Page 13: ...manent damage may occur Insertkeyintoignitionandturnkeyclockwiseto START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts move throttle control to fast position wait a few minutes and try again If engine still does not start move the throttle control back to the choke posit...

Page 14: ... AND TRASH CLEAN AFTER EACH USE The special mulching blade will recut the grass clip pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed Also the mulched grass will biode grade quickly to provide nutrients for the lawn Always mulch with your highest engine blade speed as this will provide the best recutting action of the ...

Page 15: ... filter 1 2 LUBRICATION CHART FRONT WHEEL BEARING ZERK FRONT WHEEL BEARING ZERK ENGINE SPINDLE ZERK SPINDLE ZERK GENERAL PURPOSE GREASE REFER TO MAINTENANCE ENGINE SECTION IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IFYOU FEELTHEY MUST BE LUBRI CATED USE O...

Page 16: ... 6 feet stopping distance at high speed in highest gear then brake must be adjusted See TOADJUSTBRAKE intheServiceandAdjustments section of this manual TIRES Maintainproperairpressureinalltires See PRODUCT SPECIFICATIONS section of this manual Keep tires free of gasoline oil or insect control chemi cals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may ca...

Page 17: ... avoid possible engine damage from running low on oil Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level FIG 15 CLEAN AIR SCREEN Air screen must be kept f...

Page 18: ...filter and plug fuel line sec tions Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline CLAMP FUEL FILTER CLAMP FIG 17 CLEANING Clean engine battery seat finish etc of all foreign matter Keep finished surfaces and wheels free of all gasoline oil etc Pro...

Page 19: ...i swaybar from chassis bracket by re moving retainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT IFANATTACHMENTOTHERTHANTHEMOWER DECK IS TO BE MOUNTED ON THE TRACTOR REMOVE THE FRONTLINKSANDHOOKTHECLUTCHSPRIN...

Page 20: ... 1 8 Recheck measurements after adjusting FRONT TO BACK ADJUSTMENT See Figs 21 and 22 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWINGFRONT TO BACKADJUSTMENTISNECESSARY BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE TO SIDE To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 8 to 1 2 lower than the rear wh...

Page 21: ... be adjusted or the pads need to be replaced TO ADJUST BRAKE Depress clutch brake pedal all the way down and en gage parking brake Measure distance between brake operating arm and nut A on brake rod If distance is other than 1 9 16 loosen jam nut and turn nut A until distance becomes 1 9 16 Retighten jam nut against nut A Engage transmission by placing freewheel control in transmission engaged pos...

Page 22: ...ed See BATTERY in the MAINTENANCE sec tion of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOURTRACTOR IS EQUIPPEDWITH A 12VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DO NOT USEYOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care ...

Page 23: ... SEAT PAN Lift seat pan to raised position DisconnectBLACKbatterycablefirstthenREDbattery cable and carefully remove battery from tractor Install new battery with terminals in same position as old battery First connect RED battery cable to positive terminal with hex bolt and keps nut as shown Tighten securely Slide terminal cover over terminal Connect BLACK grounding cable to negative ter minal wi...

Page 24: ...FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines a...

Page 25: ...ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not 1 Weak or dead battery 1 Recharge or replace battery start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Check all wiring 4 Faulty solen...

Page 26: ...en blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in this manual 11 Clogged mower deck vent holes from buildup of 11 Clean around mandrels to open vent holes grass leave...

Page 27: ...sed for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accor dance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or ...

Page 28: ... the Power Train Component and parts The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser C Securing Warranty Service Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet any Tecumseh Registered Service Dealer Tecumseh Authorized Service Distributor or Tecumseh Central Warehouse...

Page 29: ... never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope ...

Page 30: ...rimmers Brushcutters and Blowers 3 For replacement parts have available the following information a Model Number Manufacturer s I D Number b Description of part NOTE Electrolux Home Products provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of Electrolux Home Products is t...

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