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15

MAINTENANCE

V-BELTS

Check V-belts for deterioration and wear after every 50 
hours of operation and replace if necessary. The belts 
are not ad just able. Replace belts if they begin to slip from 
wear. (See “TO REMOVE BELT COVER” in the Service 
and Adjustments section of this manual).

The V-belts on your snow thrower are of special con struc tion 
and should be replaced by original equipment man u fac tur er 
(OEM) belts avail able from your nearest dealer. Using other 
than OEM belts can cause personal injury or damage to 
the snow thrower.

AUGER GEAR CASE

•     The gear case was fi lled with lubricant to the proper 

level at the factory. The only time the lubricant needs 
attention is if service has been performed on the gear 
case.

•      If lubricant is required, use only Ronex ED #1 grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow 
thrower. The sprockets, hex shafts, drive disc and friction 
wheel require no lubrication. The bearings and bushings 
are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above com po -
nents can cause contamination of the friction 
wheel and damage to the drive system of your 
snow thrower.

ENGINE

See engine manual.

LUBRICATION

Use only high quality detergent oil rated with API service 
classifi cation SF-SJ. Select the oil's SAE viscosity grade 
according to your expected operating temperature.

NOTE:

  Although multi-viscosity oils (5W30, 10W30 etc.) 

improve starting in cold weather, these multi-viscosity oils 
will result in increased oil consumption when used above 
32°F.  Check your engine oil level more frequently to avoid 
possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least 
once a year if the snow thrower is not used for 50 hours 
in one year.

TO CHANGE ENGINE OIL

Determine temperature range anticipated before next oil 
change. All oil must meet API service classifi cation SF-SJ.

•      Be sure snow thrower is on level surface.

•      Oil will drain more freely when warm.

•      Catch oil in a suitable container.

NOTE:

 The left side wheel may be removed from snow 

thrower for easier access to the oil drain plug and place-
 ment of a suitable container. The unit tilted, resting on the 
frame with the left wheel removed, will help drain any oil 
trapped inside the engine. (See “TO REMOVE WHEELS” 
in the Service and Adjustments section of this manual).

1.    Disconnect spark plug wire from spark plug and place 

wire where it cannot come in contact with plug.

2.    Clean area around drain plug.

3.    Remove drain plug and drain oil in a suitable container.

4.    Install drain plug and tighten securely.

5.    Wipe off any spilled oil from snow thrower and engine.

6.    Install left wheel (if removed for draining oil). Be sure to 

install klick pin into proper hole in wheel axle (See “TO 
REMOVE WHEELS” in the Service and Adjustments 
section of this manual).

7.    Remove oil fi ll cap/dipstick. Be careful not to allow dirt 

to enter the engine.

8.   Refi ll engine with oil through oil dipstick tube. Pour 

slowly. Do not overfi ll. For approximate capacity see 
“PRODUCT SPECIFICATIONS” section of this man u al.

9.    Use gauge on oil fi ll cap/dipstick for checking level. Be 

sure dipstick cap is tightened securely for accurate 
reading. Keep oil at “FULL” line on dipstick.

10.  Wipe off any spilled oil.

MUFFLER

Inspect and replace corroded muffl er as it could cre ate a 
fi re haz ard and/or dam age.

SPARK PLUG

Replace spark plug at the beginning of each season or after 
every 100 hours of operation, whichever occurs fi rst.  Spark 
plug type and gap setting are shown in the “PROD UCT 
SPEC I FI CA TIONS” section of this manual.

CLEANING

IMPORTANT:

  For best performance, keep snow thrower 

housing free of any dirt or trash. Clean the outside of your 
snow thrower after each use.

WARNING:  Disconnect spark plug wire 
from spark plug and place wire where it 
can not come in contact with spark plug.

•         Keep fi nished surfaces/wheels free of gasoline, oil, etc.

•      We do not recommend using a garden hose to clean 

your snow thrower unless the electrical system, muffl er 
and carburetor are covered to keep water out. Water 
in engine can result in shortened engine life.

Check the crankcase oil level before starting the engine and 
after each fi ve (5) hours of continuous use. Tighten oil fi ll 
cap / dipstick securely each time you check the oil level.

Summary of Contents for 189539

Page 1: ...ER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 189539 Rev 1 04 07 04 BY Printed in U S A ...

Page 2: ...nt on a trailer with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tankopeningatalltimes untilrefuelingiscomplete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing im mediately For all units with electric starting motors use electric starting extension cords certified CSA UL Use only with a re...

Page 3: ...ly remedy please contact your nearest authorized service center We have competent well trained technicians and the proper tools to service or repair this unit Please read and retain this manual The instructions will enable you to assemble and maintain your snow thrower properly Always observe the SAFETY RULES SERIAL NUMBER ___________________________ DATE OF PURCHASE _______________________ THEMOD...

Page 4: ...NTENANCE 14 15 MAINTENANCE SCHEDULE 14 SERVICE AND ADJUSTMENTS 16 18 STORAGE 18 TROUBLESHOOTING 19 REPAIR PARTS 20 31 SAFETY RULES 2 3 PRODUCT SPECIFICATIONS 3 CUSTOMER RESPONSIBILITIES 3 WARRANTY 32 ASSEMBLY PRE OPERATION 5 7 OPERATION 8 13 ...

Page 5: ... packing materials except plastic tie holding speed control rod to lower handle 4 Remove snow thrower from carton and check carton thoroughly for additional loose parts HOW TO SET UP YOUR SNOW THROWER TOOL BOX See Fig 8 A toolbox is provided on your snow thrower The toolbox is located on top of the belt cover Store the extra shear bolts nuts and multi wrench provided in parts bag in the toolbox NO...

Page 6: ...TRACTION DRIVE CONTROL LEVER FIG 4 AUGER CONTROL LEVER AUGER CONTROL ROD AUGER CONTROL BRACKET RETAINER SPRING FIG 6 AUGER CONTROL ROD CONTROL ARM RUBBER SLEEVE LOOP OPENING UP FIG 5 INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop o...

Page 7: ...te rotater head 1 Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower 2 Positionchuterotaterheadoverchutebracket Ifneces sary rotatechuteassemblytoalignsquareandpinonun dersideofchuterotaterheadwithholesinchutebracket 3 With chute rotater head and chute bracket aligned position chute rotater head on pin and threaded stud of mounting bracket 4 Ins...

Page 8: ... Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER OR WARNING REVERSE SNOW DISCHARGE...

Page 9: ... handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Throttle engine control used to select either FAST or SLOW engine speed and to STOP the engine MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute TRACTION DRIVE CONTROL LEVER DISCHARGE CHUTE ...

Page 10: ...CHOKE CONTROL See Fig 11 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob clockwise Slowly turn knob counterclockwise to disengage FIG 10 FIG 9 FIG 11 FULL OFF SLOW FAST OPEN OFF TO CONTROL SNOW DISCHARGE See Figs 12 13 WARNING Snow throwers have ex posed rotating parts which can cau...

Page 11: ...e lever to desired position BEFORE engaging the trac tion drive control lever Be sure lever springs back and locks into desired position CAUTION Do not move speed control lever when traction drive control lever is engaged Damage to the snow thrower can result Slower speeds are for heavier snow and faster speeds are for light snow and transporting the snow thrower It is recommended that you use a s...

Page 12: ... should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season SeeStorageInstructionsforadditional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur SKID PLATE LOW POSITION HIGH GROUND CLEARANCE 1 2 HEX NUT HIGH POSITION LOW GR...

Page 13: ...engine To avoid possible freeze up of the starter proceed as fol lows OPERATION ELECTRIC STARTER 1 Connect the power cord to the engine 2 Plug the other end of the power cord into a three hole grounded 120 Volt A C receptacle 3 While the engine is running push starter button and spin the starter for several seconds NOTE The unusual sound made while starter is spinning will not harm the engine or s...

Page 14: ... only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil level 2 Check for loose fasteners 3 Check controls to be sure they are functioning properly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART SAE 30 Motor Oil See ENGINE in Mainten...

Page 15: ... left side wheel may be removed from snow thrower for easier access to the oil drain plug and place ment of a suitable container The unit tilted resting on the frame with the left wheel removed will help drain any oil trapped inside the engine See TO REMOVE WHEELS in the Service and Adjustments section of this manual 1 Disconnect spark plug wire from spark plug and place wire where it cannot come ...

Page 16: ... To replace the shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Disconnect spark plug wire from spark plug and place it wear it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shoulder shear bolt Install 1 4 20 lock nut and tighten securely CAUTION Do not subst...

Page 17: ...inging snow thrower together separate the snow thrower and repeat step 10 Belt must be fully seated in pulley groove when bringing the snow thrower together 12 Install the two 2 hex bolts and lock washers and tighten securely 13 INSTALLENGINEPULLEY Placebeltinpulleygroove and slide pulley on crankshaft Install flat washer lock washer and bolt and tighten securely 30 35 ft lbs torque Make sure belt...

Page 18: ...h the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE in the Maintenance section of this manual CYLINDER 1 Remove spark plug 2 Pour one ounce 29 ml of oil through spark plug hole into cylinder 3 Pull recoil starter handle slowly a few times to distribute oil 4 Replace with new spark plu...

Page 19: ... FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carburetor refill tank with fresh gasoline 5 Carburetor is in need of 5 Contact a qualified service center adjustment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasteners Replace damaged...

Page 20: ...anty does not apply to the engine or components parts thereof Please refer to the applicable manu facturer s warranty on these items 2 Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requeste...

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