manualshive.com logo in svg

Poulan Pro 188781, Owner'S Manual

Share
Download
Poulan Pro 188781 Owner'S Manual Download Page 1

OWNER'S MANUAL

MODEL:

PD22H42STA

LAWN TRACTOR

    ALWAYS WEAR EYE PROTECTION DURING OPERATION

       

WARNING:

Read this Owner's Man u al and follow all Warnings 
and Safety Instructions.  Fail ure to do so can re sult 
in serious  in ju ry.

IMPORTANT MANUAL                                  Do Not Throw Away

           188781  Rev. 1  11.3.03  RD/MH

Printed in U.S.A.

02478

Summary of Contents for 188781

Page 1: ...LWAYS WEAR EYE PROTECTION DURING OPERATION WARNING ReadthisOwner sManualandfollowallWarnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away 188781 Rev 1 11 3 03 RD MH Printed in U S A 02478 ...

Page 2: ...he machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Be sure the area is clear of other people before mow ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Be aware of the mower discharge direction and do not point it a...

Page 3: ...r the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across Remove obstacles such as rocks tree limbs etc Watchforholes ruts orbumps Uneventerraincouldoverturn the machine Tall grass can hide obstacles Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Avoid starting or stopping on a slope If tires ...

Page 4: ...tment We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor Follow the ins...

Page 5: ...r Steering Wheel Insert Steering Sleeve Steering Wheel 1 Knob 1 Washer 17 32 x 1 3 16 x 12 Gauge Seat 2 Keys Slope Sheet Steering Extension Shaft Steering Adapter 1 Oil Drain Tube 1 Hex Bolt 1 4 28 x 1 1 4 1 Locknut 1 4 28 1 Locknut 1 2 20 ...

Page 6: ...NG TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto lower steering shaft Align mounting holes in extension and lower shafts and install 1 4 hex bolt and locknut Tighten securely IMPORTANT TIGHTEN BOLT AND NUT SECURELY TO 10 12 FT LBS TORQUE Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL...

Page 7: ... to its highest position Release parking brake by depressing clutch brake pedal Place freewheel control in transmission disengaged position See TO TRANSPORT in the Operation section of this manual Roll tractor forward off skid Removebandingholdingthedeflectorshieldupagainst tractor TO DRIVE TRACTOR OFF SKID See Op eration section for location and function of controls WARNING Beforestarting read un...

Page 8: ...EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition It is important to purge the transmission before oper ating your tractor for the first time Follow prop...

Page 9: ...ould result in serious injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoid...

Page 10: ... BRAKE PEDAL Used for declutching and brak ing the tractor and starting the engine PARKING BRAKE Locks clutch brake pedal into the brake position FREEWHEEL CONTROL Disengages transmission for pushing or slowly towing the tractor with the engine off MOTION CONTROL LEVER Selects the speed and direction of tractor ATTACHMENT LIFT LEVER Used to raise lower and adjust the mower deck or other attachment...

Page 11: ... before stopping may cause engine to backfire Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine PARKING BRAKE ENGAGED POSITION MOTION CONTROL LEVER IGNITION KEY DISENGAGED POSITION ATTACHMENT CLUTCH LEVER ENGAGED POSITION BRAKE POSITION CLUTCH BRAKE PEDAL DRIVE POSITION PARKING BRAKE DISENGAGED POSITIO...

Page 12: ...UST GAUGE WHEELS See Fig 7 Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions NOTE Adjust gauge wheels with tractor on a flat level surface Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING H...

Page 13: ... has been shipped from the factory already filled with summer weight oil Check engine oil with tractor on level ground Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting S...

Page 14: ...safely on level surface with engine off and parking brake set Disengage transmission by placing freewheel control infreewheelingposition See TOTRANSPORT inthis section of manual Sitting in the tractor seat start engine After the engine is running move throttle control to slow position With motion control lever in neutral N position slowly dis engage clutch brake pedal Move motion control lever to ...

Page 15: ... and interferes with the mulching action The best time to mow your lawn is the early afternoon At this time the grass has dried the newly cut area will not be exposed to direct sunlight For best results adjust the mower cutting height so that the mower cuts off only the top one third of the grass blades See Fig 11 For extremely heavy mulch ing reduce your width of cut on each pass and mow slowly M...

Page 16: ...filter 1 2 LUBRICATION CHART FRONT WHEEL BEARING ZERK FRONT WHEEL BEARING ZERK ENGINE SPINDLE ZERK SPINDLE ZERK GENERAL PURPOSE GREASE REFER TO MAINTENANCE ENGINE SECTION IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE O...

Page 17: ...lade is balanced TRACTOR Always observe safety rules when performing any main tenance BRAKE OPERATION If tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted See TOADJUSTBRAKE intheServiceandAdjustments section of this manual TIRES Maintainproperairpressureinalltires See PRODUCT SPECIFICATIONS section of this manual Keep tires free of ga...

Page 18: ...ERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE SAE VISCOSITY GRADES 20 0 30 40 80 100 30 20 0 20 30 40 F C 32 10 10 60 5W 30 SAE 30 FIG 14 TO CHANGE ENGINE OIL See Figs 13 and 14 Determine temperature range expected before oil change All oil must meet API service classification SF SJ Be sure tractor is on level surface Oil will drain more freely when warm Catch oil in a suitable container Remove...

Page 19: ...ry 25 hours of operation or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions Remove knobs and cover TO SERVICE PRE CLEANER Wash it in liquid detergent and water Squeeze it dry in a clean cloth Saturate it in engine oil Wrap it in clean absorbent cloth and squeeze to remove excess oil If ve...

Page 20: ...rings Disconnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT IFANATTACHMENTOTHERTHANTHEMOWER DECK IS TO BE MOUNTED ON THE TRACTOR REMOVE THE FRONTLINKSANDHOOKTHECLUTCHSPRINGINTOSQUARE HOLE IN FRAME TO INSTALL MOWER See Fig 17 Raise attachment lift lever to its highest position Slide mower under tractor wi...

Page 21: ...our mower SIDE TO SIDE ADJUSTMENT See Figs 18 and 19 Raise mower to its highest position At the midpoint of both sides of mower measure height from bottom edge of mower to ground Distance A on both sides of mower should be the same or within 1 4 of each other If adjustment is necessary make adjustment on one side of mower only To raise one side of mower tighten lift link adjustment nut on that sid...

Page 22: ...all belt guides and keepers Install mower See TO INSTALL MOWER in this sec tion of manual FIG 23 IDLER PULLEYS MANDREL PULLEY MANDREL PULLEY TO CHECK AND ADJUST BRAKE See Fig 23 Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or pav...

Page 23: ...Move motion control lever to the neutral N lock gate position Tighten adjustment bolt securely NOTE Ifadditionalclearanceisneededtogettoadjustment bolt move mower deck height to the lowest position After above adjustment is made if the tractor still creeps forward or backward while motion control lever is in neutral position follow these steps Loosen the adjustment bolt Move the motion control lev...

Page 24: ...onnect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis ConnectoneendoftheBLACKcabletotheNEGATIVE terminal C of fully charged battery Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged batt...

Page 25: ... and move choke cable until choke is completely closed Tighten casing clamp screw securely Replace air cleaner cover assembly and tighten knob SERVICE AND ADJUSTMENTS HOOD TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 29 Raise hood Unsnap headlight wire connector Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor To replace reverse above procedure FIG 29 HEADLIGHT...

Page 26: ...G IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until t...

Page 27: ...ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not 1 Weak or dead battery 1 Recharge or replace battery start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Check all wiring 4 Faulty solen...

Page 28: ...en blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in this manual 11 Clogged mower deck vent holes from buildup of 11 Clean around mandrels to open vent holes grass leave...

Page 29: ...ERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM AS THE ENGINE IS SPEEDED UP THE LIGHTS WILL BECOME THEIR BRIGHTEST WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YO...

Page 30: ...30 TRACTOR MODEL NUMBER PD22H42STA ELECTRICAL 28 29 26 24 42 43 27 27 25 41 27 27 40 33 30 12 12 11 10 8 2 1 27 D C AMPERES 45 16 22 21 52 16 ...

Page 31: ...ight 1156 24 4799J Cable Battery 25 146148 Cable Battery 6 Ga Red w 16 wire 26 175158 Fuse 27 73510400 Nut Keps Hex 1 4 20 unc 28 145491 Cable Ground 21 Blk 6 Ga 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign 33 140401 Key Ign Molded Generic 40 179720 Harness Ign 41 71110408 Bolt Fin Hex 1 4 20 unc x 1 2 42 131563 Cover Terminal Red 43 178861 Solenoid 45 121433X Ammeter Rectangular 52 1419...

Page 32: ...STA CHASSIS 10 30 209 31 1 9 208 209 209 5 5 207 26 144 26 10 209 142 209 142 58 208 13 208 11 64 143 60 145 37 37 18 14 14 38 38 166 39 209 2 206 74 159 chassis_elite sv_pro_7 17 28 264 263 259 258 261 144 26 26 60 219 20 219 23 217 ...

Page 33: ...49 Duct Air 60 72140606 Bolt RDHD Sqnk 3 8 16 unc x 3 4 64 154798 Dash Lower STLT 74 73680600 Nut Crownlock 3 8 16 unc 90 124346X Nut Self Thd Wsh HD 1 4 Zinc 142 175702 Plate Reinforcement STLT 143 186689 Bracket Swaybar Chassis 144 175582 Bracket Footrest Step thru 145 156524 Rod Pivot Chassis Hood 159 179950X428 Cupholder 166 171875 Screw Hwhd Hi Lo 13 16 x 3 4 206 170165 Bolt Shoulder 5 16 18 ...

Page 34: ...9 24 2 53 35 34 37 36 35 62 36 64 65 59 56 55 63 77 61 22 27 26 6 113 18 51 5 18 6 85 52 30 32 32 30 52 11 85 80 4 3 81 84 82 145 79 16 96 26 26 26 89 90 27 51 48 150 151 202 49 47 50 120 21 8 10 156 165 168 166 163 14 159 161 198 158 112 83 162 169 197 116 70 6 170 212 263 269 drive fender stlt_29 ...

Page 35: ...0 Pulley Engine 64 173937 Bolt Hex 7 16 20 x 4 x Gr 5 1 5 Thr 65 10040700 Washer 66 154778 Keeper Belt Engine 70 134683 Guide Belt 71 169183 Strap Torque Lh Hydro 73 169182 Strap Torque Rh Hydro 74 137057 Spacer Axle 75 121749X Washer 25 32 x 1 1 4 x 16 Ga 76 12000001 E Ring 77 123583X Key Square 78 121748X Washer 25 32 x 1 5 8 x 16 Ga 81 165596 Shaft Asm Cross Hydro 82 165711 Spring Torsion T A 8...

Page 36: ...MODEL NUMBER PD22H42STA STEERING ASSEMBLY 5 5 3 43 95 43 8 10 40 11 8 6 87 46 46 8 6 87 29 88 71 17 43 91 2 1 41 42 37 36 37 38 12 39 44 51 54 68 67 67 67 13 65 68 15 15 15 29 29 82 4 32 26 30 28 steering_pl lt_47 ...

Page 37: ...020412 Pin Cotter 1 8 x 3 4 32 130465 Rod Tie 36 155099 Bushing Strg 37 152927 Screw 38 159946X428 Insert Cap Strg Wh 39 19182411 Washer 9 16 x 1 1 20 x 11 Ga 40 73540600 Crownlock nut 41 159945 Adaptor Wheel Strg 42 145054X428 Boot Steering Dash 43 121749X Washer 25 32 x 1 1 4 x 16 Ga 44 180640 Extension Steering Shaft 46 121232X Cap Spindle Fr Top Blk 51 73540400 Nut Crownlock 1 4 28 54 71130420...

Page 38: ...1 166369 Knob Seat 12 121246X Bracket Mounting Switch 13 121248X Bushing Snap Blk Nyl 50 Id 14 72050412 Bolt Rdhd Sqnk 1 4 20 x 1 1 2 15 134300 Spacer Split 28x 88 16 121250X Spring Cprsn 17 123976X Nut Lock 1 4 Lge Flg Gr 5 Zinc 21 171852 Bolt Shoulder 5 16 18 unc 22 73800500 Nut Hex Lock W Ins 5 16 18 24 19171912 Washer 17 32 x 1 3 16 x 12 Ga 25 127018X Bolt Shoulder 5 16 18 x 62 KEY PART NO NO ...

Page 39: ...152J Tube Rear Service Item Only 11 104757X421 Cap Axle Blk 1 50 x 1 00 144334 Sealant Tire 10 oz Tube 8 20 14 5 1 157032 Decal Oper 3 186164 Decal Hood LH 4 189033 Decal Side Panel Logo 5 189489 Decal HP Engine 6 170563 Decal Warning Keep Hand Away 7 189118 Decal Replacement Parts 8 179128 Decal Deck B 42 9 172740 Decal Fender Logo 10 157140 Decal Fender Danger E F 11 172743 Decal Ins Strg Whl 12...

Page 40: ...40 TRACTOR MODEL NUMBER PD22H42STA ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 10 6 5 72 13 26 25 4 8 32 31 33 37 33 17 17 3 81 23 45 14 38 41 112 engine bs intek twin_39 ...

Page 41: ...arts from Engine Mfg 4 149723 Muffler Asm Twin Lo Tone 5 160589 Pipe Exhaust Intek 20 RH 6 159955 Pipe Exhaust Intek 20 LH 8 171877 Bolt 5 16 18 unc x 3 4 w Sems 10 162797 Shield Browing B S Intek II 13 165391 Muffler Gasket 14 148456 Tube Oil Drain 17 17060624 Screw 3 8 16 x 1 1 2 23 169837 Shield Browning Debris Guard 25 145996 Control Choke 26 73920600 Nut Keps 3 8 24 unf 29 137180 Arrester Spa...

Page 42: ...21 21 21 18 18 20 2 48 59 19 4 3 5 6 21 40 143 36 40 37 40 159 140 37 184 42_deck_man t path_4 118 136 21 139 18 119 117 116 5 21 134 21 5 134 135 136 116 113 117 119 118 2 138 113 TRACTOR MODEL NUMBER PD22H42STA MOWER DECK 185 67 158 4 2 _ c l u t c h _ m o d _ 7 152 102 102 104 103 105 106 104 105 106 103 101 132 91 94 182 95 183 132 ...

Page 43: ...Idler 67 171598 Knob Round 68 144959 V Belt 42 Mower 91 180532 Bracket Asm Noseroller LH 92 73800600 Nut Lock Hex w Ins 3 8 16 unc 94 132264 Roller Nose 38 42 95 180533 Bracket Asm Noseroller RH 101 136420 Mulcher Cover 102 71081010 Screw Pan Hd Phillip 10 24 x 5 8 103 19061216 Washer Flat 104 10071000 Washer Lock 105 160793 Latch Assembly 106 2029J Nut Weld 113 17060512 Screw 5 16 18 x 3 4 116 18...

Page 44: ...44 TRACTOR MODEL NUMBER PD22H42STA MOWER LIFT 36 15 20 16 1718 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 37 41 40 38 12 11 31 32 31 32 19 19 13 13 13 13 23 24 25 27 28 29 30 50 26 49 lift rh 1pc stlt_10 ...

Page 45: ...9 139868 Arm Suspension Rear 20 163552 Retainer Spring 23 110807X Nut Special 24 19131016 Washer 13 32 x 5 8 x 16 Ga 25 2876H Spring 2 1 8 26 169484 Retainer Clip 27 126971X Rod Adj Lift Zinc 7 49 Wrk Lg 28 73350600 Nut Hex Jam 3 8 16 unc 29 138057 Knob Inf 3 8 16 unc Blk W sym 30 150233 Trunnion Infin Height 31 169865 Bearing Pvt Lift 32 73540600 Nut Crownlock 3 8 24 36 155097 Pointer Height Indi...

Page 46: ...sed for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accor dance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or ...

Page 47: ...the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to me...

Page 48: ...mers Brushcutters and Blowers 3 For replacement parts have available the following information a Model Number Manufacturer s I D Number b Description of part NOTE Electrolux Home Products provides parts and service through its authorized distributors and dealers there fore all requests for parts and service should be directed to your local dealer s The philosophy of Electrolux Home Products is to ...

Reviews:

No comments

Brands by name

Popular brands

Load more brands