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12

ENGINE OIL

FILL CAP / 

DIPSTICK

FUEL SHUT-

OFF VALVE

PRIM ER

SAFETY 
IG NI TION 
KEY

THROT TLE

CHOKE CONTROL

STARTER BUTTON

RECOIL 
STARTER 
HANDLE

GAS O LINE 

FILLER CAP

NOTE:  ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.  

ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.

POWER CORD PLUG

TO ADJUST SKID PLATES (See Fig. 17)

NOTE:

 The wrench provided in your parts bag may be used 

to adjust the skid plates.

Skid plates are located on each side of the auger housing 
and adjust the clearance between the scraper bar and the 
ground surface. Adjust skid plates evenly to proper height 
for current surface conditions. For removal of snow in 
normal con di tions, such as a paved driveway or side walk, 
place skid plates in the highest position (lowest scraper 
clear ance) to give a 1/8" clearance between the scraper 
bar and the ground.  Use a middle position if the surface 
to be cleared is uneven.

NOTE:

 It is not recommended to operate the snow thrower 

over gravel or rocky surfaces. Objects such as gravel, rocks 
or other debris, can easily be picked up and thrown by the 
impeller, which can cause serious personal injury, property 
dam age or damage to the snow thrower. 

•      If snow thrower must be operated over gravel surface, 

use extra caution and be sure skid plates are adjusted 
to lowest (highest scraper clear ance) position.

1.    Shut off engine and wait for all moving parts to stop.

2.   Adjust skid plates by loosening the rear 1/2" hex nut 

only, then moving skid plate to desired position. Be sure 
both plates are adjusted evenly. Tighten securely.

OPERATION

WARNING:  Wipe off any spilled oil or 
fuel.  Do not store, spill or use gasoline 
near an open fl ame.

CAUTION:  Alcohol blended fuels (called 
gas o hol or using ethanol or methanol) can at-
tract moisture which leads to separation and 
for ma tion of acids dur ing storage.  Acidic gas 
can damage the fuel system of an engine while 
in storage.  To avoid engine problems, the fuel 
system should be emptied be fore stor age of 
30 days or longer.  Drain the gas tank, start 
the engine and let it run until the fuel lines 
and carburetor are empty.  Use fresh fuel next 
season.  See Storage In struc tions for ad di tion al 
information.  Never use engine or car bu re tor 
cleaner products in the fuel tank or per ma nent 
damage may occur.

SKID PLATE

LOW POSITION (HIGH GROUND CLEAR ANCE)

1/2" HEX NUT

HIGH POSITION
(LOW GROUND
CLEARANCE)

AUGER 

HOUSING

SCRAPER BAR

The scraper bar is not adjustable, but is reversible.  After 
con sid er able use it may become worn.  When it has worn 
almost to the edge of the housing, it can be reversed, 
providing additional service before requiring replacement.  
Replace a dam aged or worn scrap er bar.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 18)

The engine on your snow thrower has been shipped, from 
the factory, already fi lled with oil.

1.    Check engine oil with snow thrower on level ground.

2.   Remove oil fi ll cap/dipstick and wipe clean, reinsert 

the dipstick and screw tight, wait for a few seconds, 
remove and read oil level. If necessary, add oil until 
“FULL” mark on dipstick is reached. Do not overfi ll.

•      To change engine oil, see “TO CHANGE ENGINE OIL” 

in the Main te nance sec tion of this manual.

ADD GASOLINE (See Fig. 18)

•      Fill fuel tank to bottom of tank fi ller neck.  Do not over-

fi ll.  Use fresh, clean, regular unleaded gasoline with 
a minimum of 87 octane.  Do not mix oil with gasoline.  
Purchase fuel in quan ti ties that can be used within 30 
days to assure fuel freshness.

TO START ENGINE 

•      Be sure fuel shut-off valve is in the OPEN position.

Your snow thrower engine is equipped with both a 120 Volt 
A.C. electric starter and a recoil starter.  The electric starter 
is equipped with a three-wire power cord and plug and is 
designed to operate on 120 Volt A.C. household current.

•     Be sure your house is a 120 Volt A.C. three-wire 

ground ed system.  If you are uncertain, consult a 
li censed electrician.

WARNING: Do not use the electric 
start er if your house is not a 120 Volt 
A.C. three-wire grounded system.  Se-
 ri ous per son al injury or damage to your 
snow thrower could result.

FIG. 18

FIG. 17

Summary of Contents for 185156

Page 1: ...Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away 185156 Rev 1 11 01 02 BY Printed in U S A WARNING Read the Owner s Manual and follow all Warnings and Safety Instruction...

Page 2: ...t on a trailer with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tankopeningatalltimes untilrefuelingiscomplete Do not use a no...

Page 3: ...dy please contact your nearest authorized service center department We have competent well trained tech nicians and the proper tools to service or repair this unit Please read and retain this manual T...

Page 4: ...TENANCE 14 15 MAINTENANCE SCHEDULE 14 SERVICE AND ADJUSTMENTS 16 18 STORAGE 18 TROUBLESHOOTING 19 REPAIR PARTS 20 31 SAFETY RULES 2 3 PRODUCT SPECIFICATIONS 3 CUSTOMER RESPONSIBILITIES 3 WARRANTY 32 A...

Page 5: ...packing materials except plastic tie holding speed control rod to lower handle 4 Remove snow thrower from carton and check carton thoroughly for additional loose parts HOW TO SET UP YOUR SNOW THROWER...

Page 6: ...RACTION DRIVE CONTROL LEVER INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook...

Page 7: ...the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI INSTALLDISCHARGECHUTE CHUTEROTATERHEAD See Fig 7 N...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...er handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Throttle engine control used to select either FAST or SLOW e...

Page 10: ...eration clear of all persons small children and pets at all times including startup WARNING If the discharge chute or auger become clogged shut off en gine and wait for all moving parts to stop Use a...

Page 11: ...rive speed control lever Press downward on the speed control lever and move lever to desired position BEFORE engaging the trac tion drive control lever Be sure lever springs back and locks into desire...

Page 12: ...should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season SeeStorageInstructions...

Page 13: ...ngine To avoid possible freeze up of the starter proceed as fol lows OPERATION ELECTRIC STARTER 1 Connect the power cord to the engine 2 Plug the other end of the power cord into a three hole grounded...

Page 14: ...only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil leve...

Page 15: ...t side wheel may be removed from snow thrower for easier access to the oil drain plug and place ment of a suitable container The unit tilted resting on the frame with the left wheel removed will help...

Page 16: ...e from spark plug and place it wear it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shoulder shear bolt Install 1 4 20 lock nu...

Page 17: ...nging snow thrower together separate the snow thrower and repeat step 10 Belt must be fully seated in pulley groove when bringing the snow thrower together 12 Install the two 2 hex bolts and lock wash...

Page 18: ...o reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE in the Maintenance section...

Page 19: ...FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carbu...

Page 20: ...524ESA AUGER HOUSING IMPELLER ASSEMBLY 6 6 5 6 6 9 12 2 1 3 7 7 8 6 11 28 27 27 19 30 26 25 24 23 22 18 21 20 19 28 19 31 25 24 26 23 29 21 21 19 20 18 10 13 4 14 16 15 36 37 50 47 42 44 27 43 46 38 4...

Page 21: ...Bolt Carriage 5 16 18 x 3 4 25 179829 Bolt Shoulder 26 174658 Bearing Auger 27 174697 Washer Thrust 1 28 179828 Bolt Shoulder 1 4 20 x 2 29 174762X479 Skid Plate LH 30 175319X479 Auger Assembly RH 31...

Page 22: ...22 REPAIR PARTS SNOW THROWER MODEL NUMBER P524ESA CONTROL PANEL DISCHARGE CHUTE 1 2 6 7 4 5 6 8 8 19 2 2 14 26 28 27 27 25 20 29 24 18 13 14 3 11 12 11 9 14 16 17 15 10...

Page 23: ...lt Shoulder 11 155415 Washer Flat 12 73800400 Nut Lock 1 4 20 13 72270505 Bolt Carriage 5 16 18 x 5 8 14 179246 Washer Nylon 15 178628X428 Chute Assembly 16 178633X428 Deflector Assembly 17 179145 Sea...

Page 24: ...EPAIR PARTS SNOW THROWER MODEL NUMBER P524ESA HANDLES 5 11 12 15 7 10 33 18 19 37 34 35 20 20 21 21 6 11 5 36 13 2 5 15 11 4 4 3 3 16 17 16 23 22 24 27 26 24 25 27 22 17 1 4 4 14 5 8 6 9 32 30 31 31 3...

Page 25: ...r Flat 3 8 17 178899 Knob Handle 18 184615 Rod Auger Control 19 179098 Rod Traction Control 20 180428 End Control Rod 21 73350500 Nut Hex Jam 5 16 18 22 72120618 Bolt Carriage 3 8 16 x 2 1 4 23 178643...

Page 26: ...WER MODEL NUMBER P524ESA DRIVE 35 33 15 41 22 34 29 22 31 26 7 2 43 2 11 3 3 25 24 23 12 32 27 44 20 21 21 22 16 1 17 15 2 4 13 1 45 2 5 3 45 2 5 3 3 5 1 2 3 13 45 45 1 5 2 7 8 9 10 6 3 3 41 14 2 19 1...

Page 27: ...w Hex Head 5 16 18 x 7 8 22 85179 Retainer Hairpin 23 180135 Spring Bias 24 180081 Gear Axle 58 Teeth 25 178695 Pin Pivot Lever 26 175341 Plate Assembly Drive 27 179352 Shaft Axle 28 175340 Shaft Shor...

Page 28: ...EL NUMBER P524ESA CHASSIS ENGINE PULLEYS 10 21 6 19 17 10 21 22 23 2 1 3 4 6 7 8 9 12 13 15 27 10 25 24 18 7 6 20 14 28 6 30 29 31 31 47 48 46 40 44 10 11 49 50 51 52 35 34 33 32 38 36 41 6 37 39 42 4...

Page 29: ...ler Drive 25 62735 Washer Flat 3 8 26 10040600 Washer Lock 3 8 27 851084 Screw Hex Head 3 8 24 x 1 3 8 28 155452 Guide Belt 29 180465 Cover Belt 30 178830 Cover Toolbox 31 17490408 Screw Hex Head 1 4...

Page 30: ...30 REPAIR PARTS SNOW THROWER MODEL NUMBER P524ESA WHEELS DECALS 1 2 3 3 5 5 6 4 4 1 2 5 3 1 4 2 1 10 7 6 8 9...

Page 31: ...25 4 mm KEY PART NO NO DESCRIPTION 1 181037 Decal Danger 2 185126 Decal Poulan 5 5HP 24 3 181035 Decal Danger Deflector 4 181042 Decal Danger 5 183879 Decal Poulan 6 181033 Decal Instruction 7 155798...

Page 32: ...nty does not apply to the engine or components parts thereof Please refer to the applicable manu facturer s warranty on these items 2 Transportation charges for the movement of any power equipment uni...

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