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Poulan Pro 184564, Owner'S Manual

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Poulan Pro 184564 Owner'S Manual Download Page 32

32

REPAIR PARTS

TRACTOR - - MODEL NUMBER PD1842STA, PRODUCT NO. 954 56 94-86

CHASSIS AND ENCLOSURES

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chassis_elite sv_pro_4

Summary of Contents for 184564

Page 1: ...ALWAYS WEAR EYE PROTECTION DURING OPERATION WARNING ReadthisOwner sManualandfollowallWarn ings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away 184564 Rev 3 2 7 03 JH Printed in U S A 02478 ...

Page 2: ...he machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Be sure the area is clear of other people before mow ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Be aware of the mower discharge direction and do not point it a...

Page 3: ...r the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across Remove obstacles such as rocks tree limbs etc Watchforholes ruts orbumps Uneventerraincouldoverturn the machine Tall grass can hide obstacles Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Avoid starting or stopping on a slope If tires ...

Page 4: ...ent We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor Follow the instr...

Page 5: ... 16 x 12 Gauge Seat 2 Mulch Blades 2 Keys Slope Sheet Steering Extension Shaft Steering Adapter 1 Oil Drain Tube 1 Hex Bolt 1 4 28 x 1 1 4 1 Locknut 1 4 28 1 Locknut 1 2 20 4 Washers 3 8 x 3 4 x 14 Ga 4 Wheels 4 Adjusting Bar 4 Retainer Springs double loop 4 Clevis Pins 4 Locknut 3 8 16 4 Shoulder Bolt Blade Gauge Wheel ...

Page 6: ...Check for any additional loose parts or cartons and remove Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness FIG 1 1 4 LOCKNUT LOWER STEERING SHAFT STEER...

Page 7: ...in front of tractor is clear of other people and objects Be sure all the above assembly steps have been com pleted Check engine oil level and fill fuel tank with gasoline Sit on seat in operating position depress clutch brake pedal and set the parking brake Place gear shift lever in neutral N position Press lift lever plunger and raise attachment lift lever to its highest position Starttheengine A...

Page 8: ...for best cutting performance Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS section of this manual CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TOLEVELMOWERHOUSING intheService and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the...

Page 9: ...could result in serious injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoi...

Page 10: ...NTROL Used for starting and controlling engine speed CLUTCH BRAKE PEDAL Used for declutching and brak ing the tractor and starting the engine PARKINGBRAKE Locksclutch brakepedalintothebrake position GEARSHIFT LEVER Selects the speed and direction of tractor ATTACHMENT LIFT LEVER Used to raise lower and adjust the mower deck or other attachments mounted to your tractor LIFT LEVER PLUNGER Used to re...

Page 11: ...nning Theseheightsareapproximateand may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth THROTTLE CHOKE CONTROL LEVER STOPPING See Fig 6 MOWER BLADES To stop mower blad...

Page 12: ...y to align holes in bracket and gauge wheel bar and insert clevis pin Gauge wheels should be slightly off the ground Replace retainer spring into clevis pin Be sure all gauge wheels are in the same setting IMPORTANT BESURETOREADJUSTGAUGEWHEELSIFYOU CHANGE THE CUTTING HEIGHT OF THE MOWER DECK TO OPERATE ON HILLS WARNING Do not drive up or down hills with slopes greater than 15 and do not drive acro...

Page 13: ...gnitionandturnkeyclockwiseto START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts move throttle control to fast position wait a few minutes and try again If engine still does not start move the throttle control back to the choke position and retry WARM WEATHER STARTING 50...

Page 14: ...e discharged onto the area that has been cut Have the cut area to the right of the machine This will result in a more even distribution of clippings and more uniform cutting Whenmowinglargeareas startbyturningtotherightso that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 9 OPERATIO...

Page 15: ...lter 1 2 GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be ch...

Page 16: ...til the blade is balanced TRACTOR Always observe safety rules when performing any main tenance BRAKE OPERATION If tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted See TOADJUSTBRAKE intheServiceandAdjustments section of this manual TIRES Maintainproperairpressureinalltires See PRODUCT SPECIFICATIONS section of this manual Keep tires f...

Page 17: ...rt and stubborn dried gum fibers CLEAN AIR INTAKE COOLING AREAS To insure proper cooling make sure the grass screen cooling fins and other external surfaces of the engine are kept clean at all times Every 100 hours of operation more often under extremely dusty dirty conditions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure th...

Page 18: ...wax We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans mission are covered to keep water out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower AIR FILTER See Fig 15 Yourenginewillnotrunproperlyusingadirtyairfilter Clean the...

Page 19: ...gs Disconnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT IFANATTACHMENTOTHERTHANTHEMOWER DECK IS TO BE MOUNTED ON THE TRACTOR REMOVE THE FRONTLINKSANDHOOKTHECLUTCHSPRINGINTOSQUARE HOLE IN FRAME TO INSTALL MOWER See Fig 17 Raise attachment lift lever to its highest position Slide mower under tractor with ...

Page 20: ...our mower SIDE TO SIDE ADJUSTMENT See Figs 18 and 19 Raise mower to its highest position At the midpoint of both sides of mower measure height from bottom edge of mower to ground Distance A on both sides of mower should be the same or within 1 4 of each other If adjustment is necessary make adjustment on one side of mower only To raise one side of mower tighten lift link adjustment nut on that sid...

Page 21: ...Depress clutch brake pedal all the way down and en gage parking brake Measure distance between brake operating arm and nut A on brake rod If distance is other than 1 1 2 loosen jam nut and turn nut A until distance becomes 1 1 2 Retighten jam nut against nut A Road test tractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than five 5 feet...

Page 22: ...events tire dry rot and corrosion FIG 26 RETAINING RING WASHERS SQUARE KEY REAR WHEEL ONLY AXLE COVER TO ADJUST STEERING WHEEL ALIGN MENT If steering wheel crossbars are not horizontal left to right whenwheelsarepositionedstraightforward removesteer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not a...

Page 23: ... the backside of the grill Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash SEAT PAN KEPS NUT HEX BOLT POSITIVE RED CABLE NEGATIVE BLAC...

Page 24: ... pencil or a 1 4 drill bit through both holes Pull throttle cable up to remove slack and tighten cable clamp screw Remove alignment pencil or drill bit TO ADJUST CARBURETOR Thecarburetorhasbeenpresetatthefactoryandadjustment shouldnotbenecessary However minoradjustmentmaybe requiredtocompensatefordifferencesinfuel temperature altitude or load If the carburetor does need adjustment see engine manua...

Page 25: ...AL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Drain the fuel tank Start the engine and let it run until the fuel lines and ...

Page 26: ...k all wiring 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will 1 Weak or dead battery 1 Recharge or replace battery not start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Check all...

Page 27: ...ose blade 6 Replace sharpen blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in this manual 11 Clogged mower deck vent holes from buildup of 11 Clean around mandrels to op...

Page 28: ...28 NOTES ...

Page 29: ...LUE BLUE BLUE BLUE G B S M A1 A2 L HEADLIGHTS BLACK BLACK BROWN SEAT SWITCH NOT OCCUPIED IGNITION UNIT SPARK PLUG GAP 2 PLUGS ON TWIN CYL ENGINES BLACK ORANGE CLUTCH BRAKE PEDAL UP OPTIONAL STARTER IGNITION SWITCH FUEL SHUT OFF SOLENOID IF SO EQUIPPED FUEL LINE ATT MENT CLUTCH CLUTCH OFF OPERATOR PRESENCE RELAY 3 85 86 30 87 87A OPERATOR PRESENCE RELAY 1 85 86 30 87 87A FUSE ALTERNATOR YELLOW 28 V...

Page 30: ...30 REPAIR PARTS TRACTOR MODEL NUMBER PD1842STA PRODUCT NO 954 56 94 86 ELECTRICAL 28 29 26 24 42 43 27 27 25 41 27 27 40 33 30 90 8 2 1 27 16 16 52 22 21 D C AMPERES 45 81 81 81 ...

Page 31: ...25 146147 Cable Battery 6 Ga w 16 wire red 26 175158 Fuse 20 AMP 27 73510400 Nut Keps Hex 1 4 20 unc 28 4207J Cable Ground 6 Ga 12 black 29 160784 Switch Plunger 30 175566 Switch Ign 33 140401 Key Ign 40 179722 Harness Ign 41 71110408 Bolt Blk Fin Hex 1 4 20 X 1 2 42 131563 Cover Terminal Red 43 178861 Solenoid 45 122822X Ammeter 52 141940 Protection Wire Loop 81 109748X Relay Asm 90 180449 Cover ...

Page 32: ...ODUCT NO 954 56 94 86 CHASSIS AND ENCLOSURES 26 25 58 64 208 13 208 11 1 3 2 9 208 209 209 5 5 207 3 3 3 142 3 3 3 142 145 37 3 37 24 26 25 209 31 24 30 35 3 26 33 10 26 34 35 18 14 38 14 206 159 17 28 264 263 259 258 261 166 39 chassis_elite sv_pro_4 ...

Page 33: ... Asm 31 136619 Bracket Fender 33 179716X428 Footrest LH 34 179717X428 Footrest RH 35 72110606 Bolt RdHd Sht Sqnk 3 8 16 x 3 4 37 17490508 Screw Thdrol 5 16 18 x 1 2 Tyt 38 175710 Bracket Asm Pivot Mower Rear 39 174714 Bracket Pivot 58 185949 Air Duct 64 154798 Dash Lower 142 175702 Plate Reinforcement 145 156524 Rod Pivot Chassis Hood 159 169473X428 Cupholder 166 171875 Screw 13 16 x 3 4 206 17016...

Page 34: ...57 51 74 75 78 76 77 1 25 19 24 2 53 35 34 37 36 35 62 36 59 212 55 77 61 22 27 26 6 113 18 51 5 18 6 85 52 30 32 32 30 52 11 85 80 4 3 13 81 84 82 64 65 145 79 16 96 26 27 51 48 150 151 202 49 47 50 120 21 8 10 156 165 168 166 163 14 159 161 198 158 164 83 162 169 89 197 6 170 66 56 63 116 70 69 26 ...

Page 35: ...n Clutch 6 75 56 17060620 Screw 3 8 16 x 1 1 4 57 130801 V Belt Ground Drive 95 25 59 169691 Keeper Belt Span Ctr 61 17120614 Screw 3 8 16 x 875 62 8883R Cover Pedal Blk Round 63 175410 Engine Pulley 64 71170764 Bolt Hex 65 10040700 Washer Lock Hvy Hlcl Spr 7 16 66 154778 Keeper Belt Engine Foolproof 69 142432 Screw Hex wsh HiLo 1 4 x 1 2 unc 70 134683 Guide Belt Mower Drive RH 74 137057 Spacer Ax...

Page 36: ...TOR MODEL NUMBER PD1842STA PRODUCT NO 954 56 94 86 STEERING ASSEMBLY 5 5 4 3 43 6 43 8 10 40 32 11 8 6 87 46 46 8 6 87 29 88 71 17 43 91 2 1 41 42 37 36 37 38 12 39 44 51 54 33 35 34 68 67 67 67 13 65 68 15 15 15 29 29 82 ...

Page 37: ...ock 5 16 35 73540500 Nut Crownlock 5 16 24 36 155099 Bushing Strg 5 8 Id Dash 37 152927 Screw TT 10 32 x 5 x 3 8 Flange 38 180657 Insert Cap Strg 39 19182411 Washer 9 16 ID x 1 1 2 OD 11 Gr 40 7810H Locknut Center 41 159945 Adaptor Wheel Strg 42 145054X428 Boot Dash Steering 43 121749X Washer 25 32 X 1 1 4 X 16 Ga 44 180640 Extension Steering 46 121232X Cap Spindle Fr Top Blk 51 73540400 Nut Crown...

Page 38: ...2 140527 Cap Asm Fuel W sym Vented KEY PART NO NO DESCRIPTION REPAIR PARTS TRACTOR MODEL NUMBER PD1842STA PRODUCT NO 954 56 94 86 ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 105 105 3 16 101 77 4 80 101 13 23 45 14 38 44 46 32 31 33 37 33 33 123487X Clamp Hose Blk 37 137040 Line Fuel 20 38 181654 Plug Drain Oil Easy 44 17670412 Screw Hexwsh Thdrol 1 4 20x3 4 45 17000612 Screw Hex Wsh Thdrol 3 ...

Page 39: ... 22 73800500 Nut 23 71110814 Bolt Hex Black 24 19171912 Washer 17 32 x 1 3 16 x 12 Ga 25 127018X Bolt Shoulder 5 16 18 x 62 1 24 16 15 12 13 17 25 4 3 8 9 7 8 9 7 11 2 6 22 21 5 10 5 14 1 171683 Seat 2 140551 Bracket Pnt Pivot Seat blk 3 71110616 Bolt 4 19131610 Washer 13 32 x 1 x 10 Ga 5 145006 Clip Push In Hinged 6 73800600 Nut 7 124181X Spring Seat Cprsn 2 250 Blk Zi 8 17000616 Screw 3 8 16 x 1...

Page 40: ...ION KEY PART NO NO DESCRIPTION 12 176305 Decal Fender 13 173589 Decal Reflector LH 14 160396 Decal V belt Schematic 42 15 173587 Decal Reflector RH 16 145005 Decal Battery Danger Poison 179769X428 Pad Footrest RH 179768X428 Pad Footrest LH 138311 Decal Lift Handle 184564 Manual Owner s English 184565 Manual Owner s French 1 156369 Decal Instruction Operat English French 2 172743 Decal Ins Strg Wh ...

Page 41: ...17 175689 Trunnion Blk Zinc 18 73800800 Nut Lock w Wsh 1 2 13 Unc 19 139868 Arm Suspension Rear 20 163552 Retainer Spring 23 110807X Nut Special 24 19131016 Washer 13 32 x 5 8 x 16 Ga KEY PART NO NO DESCRIPTION NOTE All component dimensions given in U S inches 1 inch 25 4 mm 25 2876H Spring 26 169484 Retainer Clip 27 126971X Rod Adj Lift 28 73350600 Nut Hex Jam 3 8 16 Unc 29 138057 Knob 30 150233 ...

Page 42: ...42 149 142 54 52 53 55 56 34 1 46 44 21 24 25 26 27 2 28 29 23 21 21 21 18 18 20 2 48 59 19 4 3 5 6 21 40 143 36 40 37 40 159 140 37 184 42_deck_man t path_4 118 136 21 139 18 119 117 116 5 21 134 21 5 134 135 136 116 113 117 119 118 18 138 113 152 151 153 154 157 158 67 153 156 155 102 102 104 103 105 106 104 105 106 103 101 132 95 94 182 91 183 132 ...

Page 43: ...Washer Hardened 55 155046 Arm Idler 56 122052X Spacer Retainer 59 173442 Guard TUV Idler 67 171598 Knob 68 144959 V Belt 42 Mower 91 180532 Bracket Noseroller LH 94 132264 Roller Nose 95 180533 Bracket Noseroller RH 101 136420 Cover Mulching 102 71081010 Screw 10 24 x 5 8 103 19061216 Washer 10 104 10071000 Washer Lock 10 105 160793 Latch Asm 106 2029J Nut Weld 113 17060512 Screw 5 16 18 x 3 4 116...

Page 44: ...44 NOTES ...

Page 45: ...d for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and main tained in accordance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to...

Page 46: ...of the Power Train Component and parts The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser C Securing Warranty Service Warranty service can be arranged for by contacting either aTecumseh Authorized Service Outlet anyTecumseh Registered Service Dealer Tecumseh Authorized Service Distributor or Tecumseh Central Warehouse...

Page 47: ...the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to me...

Page 48: ...rimmers Brushcutters and Blowers 3 For replacement parts have available the following information a Model Number Manufacturer s I D Number b Description of part NOTE Electrolux Home Products provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of Electrolux Home Products is t...

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