Poulan Pro 178249 Owner'S Manual Download Page 19

19

CUSTOMER RESPONSIBILITIES

FIG. 19

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating.  Clean with a wire brush or
compressed air to remove dirt and stubborn dried gum fibers.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean
to assure proper cooling.

Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot. To prevent possible
damage to seals, do not use high pressure water or steam
to clean transaxle.

Inspect cooling fan to be sure fan blades are intact and
clean.

Inspect cooling fins for dirt, grass clippings and other
materials.  To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean cooling
fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-
nance is not required for the life of the transaxle.  Should the
transaxle ever leak or require servicing, contact your nearest
authorized service center/department.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds removed
will cause engine damage due to overheating.

FIG. 18

V-BELTS

Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service
classification SF-SJ.  Select the oil’s SAE viscosity grade
according to your expected operating temperature.

NOTE:  Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F.  Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and
after each eight (8) hours of operation.  Tighten oil fill cap/
dipstick securely each time you check the oil level.

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

SAE VISCOSITY GRADES

-20°

30°

40°

80°

100°

-30°

-20°

20°

30°

40°

°

F

°

C

32°

-10°

10°

60°

5W-30

SAE 30

TO CHANGE ENGINE OIL (See Figs. 18 and 19)

Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fill cap/dipstick.  Be careful not to allow dirt
to enter the engine when changing oil.

Remove cap from bottom fitting of drain valve and install
the drain tube onto the fitting.

Unlock drain valve by pushing inward and turning coun-
terclockwise.

To open, pull out on the drain valve.

After oil has drained completely, close and lock the drain
valve by pushing inward and turning clockwise until the
pin is in the locked position as shown.

Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.

Refill engine with oil through oil fill dipstick tube.  Pour
slowly.  Do not overfill.  For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this manual.

Use gauge on oil fill cap/dipstick for checking level.  Be
sure dipstick cap is tightened securely for accurate
reading.  Keep oil at “FULL” line on dipstick.

CLOSED
AND
LOCKED
POSITION

CAP

DRAIN
TUBE

OIL DRAIN VALVE

Summary of Contents for 178249

Page 1: ...OR Always Wear Eye Protection During Operation WARNING Read this Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Th...

Page 2: ...acturer s recommendations for wheel weights or counterweights to improve stability Useextracarewithgrasscatchersorotherattachments These can change the stability of the machine Keep all movement on th...

Page 3: ...rn on slopes unless necessary and then turn slowly and gradually downhill if possible Safe Operation Practices for Ride On Mowers SAFETY RULES Look for this symbol to point out im portant safety preca...

Page 4: ...ead and observe the safety rules Followaregularscheduleinmaintaining caringforand using your tractor Followtheinstructionsunder CustomerResponsibili ties and Storage sections of this owner s manual WA...

Page 5: ...ble loop 4 Clevis Pins 4 Locknuts 3 8 16 4 Shoulder Bolts Nose Roller Nose Roller Brackets 2 Hex Bolts 5 16 18 x 1 2 Washers 17 32 x 7 8 x 16 Ga 2 Nylon Locknuts 5 16 18 Steering Wheel 1 Knob 1 Washer...

Page 6: ...sed position If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY inCUSTOMERRESPO...

Page 7: ...epress clutch break pedal and set the parking brake Place motion control lever in neutral N position Press lift lever plunger and raise attachment lift lever to its highest position Starttheengine Aft...

Page 8: ...G EDGE UP FLAT WASHER LOCK WASHER HEX BOLT GRADE 8 A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD CENTER HOLE STAR YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH PERFORMANCE B...

Page 9: ...retainer springs as shown InstallsecondfrontlinkinL H frontsuspensionbracket only and retain with single loop retainer spring as shown Turn height adjustment knob counterclockwise until it stops Lower...

Page 10: ...been completed 3 No remaining loose parts in carton 3 Battery is properly prepared and charged Minimum 1 hour at 6 amps 3 Seat is adjusted comfortably and tightened securely 3 All tires are properly...

Page 11: ...OW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED REVERSE NEUTRAL HIGH LOW ATTACHMENT CLUTCH ENGAGED MOWER LIFT DANGER KEEP HANDS AND FEET AWAY FREE...

Page 12: ...slowly towing the tractor with the engine off CLUTCH BRAKE PEDAL Used for declutching and braking the tractor and starting the engine HEIGHTADJUSTMENTKNOB Usedtoadjustthemower cutting height AMMETER...

Page 13: ...neutral N position IMPORTANT THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL N POSITION WHEN THE CLUTCH BRAKE PEDAL IS DEPRESSED ENGINE Move throttle control to slow position NOTE Failuretomoveth...

Page 14: ...ON WHEN THE CLUTCH BRAKE PEDAL IS DEPRESSED Torestartmovement slowlyreleaseparkingbrakeand clutch brakepedal Slowly move motion control lever to slowest setting Make all turns slowly TO TRANSPORT See...

Page 15: ...ghly pull the choke control out slightly for a few seconds and then continue to push the control in slowly Theattachmentsandgrounddrivecannowbeused If theenginedoesnotaccepttheload restarttheengine an...

Page 16: ...nd side of mower should be used for trimming Drivesothatclippingsaredischargedontotheareathat has been cut Have the cut area to the right of the machine This will result in a more even distribution of...

Page 17: ...oad or in high ambient temperatures 2 Service more often when operating in dirty or dusty conditions 3 If equipped with oil filter change oil every 50 hours 4 Replace blades more often when mowing in...

Page 18: ...is suffi cient for normal use However periodic charging of the battery with an automotive charger will extend its life Keep battery and terminals clean Keep battery bolts tight Keep small vent holes o...

Page 19: ...d with API service classification SF SJ Select the oil s SAE viscosity grade according to your expected operating temperature NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold...

Page 20: ...If fuel filter becomes clogged obstructing fuel flow to carburetor replacementisrequired With engine cool remove filter and plug fuel line sec tions Place new fuel filter in position in fuel line wit...

Page 21: ...h pulley Slide mower out from under right side of tractor IMPORTANT IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR REMOVE THE FRONT LINKS TO INSTALL MOWER Follow procedure...

Page 22: ...rels and entire upper deck surface SERVICE AND ADJUSTMENTS Check primary idler arm and two idlers to see that they rotate freely Be sure spring is securely hooked to primary idler arm and bolt in mowe...

Page 23: ...EW FIG 28 TO ADJUST BRAKE See Fig 29 Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle If tractor requires more than six 6 feet stopping distance a...

Page 24: ...DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES ConnecteachendoftheREDcabletothePOSITIVE terminalofeachbattery takingcarenottoshortagainst chassis ConnectoneendoftheBL...

Page 25: ...Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor To replace reverse above procedures REPLACING BATTERY See Fig 34 CAUTION Do not short battery termi nals by al...

Page 26: ...e not running move choke control located on dash panel to full choke position Loosen knob and remove cover assembly from air cleaner Choke should be closed If it is not loosen casing clamp screw and m...

Page 27: ...FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL...

Page 28: ...tion switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engi...

Page 29: ...n blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinsta...

Page 30: ...30 SERVICE NOTES...

Page 31: ...CH CLUTCH BRAKE PEDAL UP PTO DISENGAGED C G F B E A D H RED WHITE WHITE WHITE GREEN GREEN BLUE BLACK HOUR METER OPTIONAL BLUE STARTER PTO SWITCH CIRCUIT POSITION OFF C F B E A D ON C G B H B A G H D F...

Page 32: ...32 REPAIR PARTS TRACTOR MODEL NUMBER DPR22H46STB ELECTRICAL 28 29 26 24 42 43 25 18 27 27 40 33 30 50 22 21 79 81 D C AMPE RES 45 12 12 11 10 8 2 1 27 55 52 16 16...

Page 33: ...ness Asm Light W 4152j 22 4152J Bulb Light 1156 24 8860R CableBattery 25 146148 CableBatterywire 26 175158 Fuse 27 73510400 Nut Keps Hex 1 4 20 Unc 28 145491 CableGround 29 160784 Switch Plunger Norma...

Page 34: ...TB CHASSIS AND ENCLOSURES 64 209 158 74 30 159 209 13 3 31 1 3 2 9 157 156 60 144 25 26 26 10 26 144 25 26 60 3 3 3 3 142 3 3 3 3 142 143 60 17 29 145 161 166 37 37 209 11 209 209 20 59 28 166 166 154...

Page 35: ...161464 Screw Hex Wshd 8 18 x 7 8 58 161236 DuctHood 59 110436X BushingSnap 60 72140606 Bolt RdHd Sqnk 3 8 16 Unc x 3 4 REPAIR PARTS TRACTOR MODEL NUMBER DPR22H46STB CHASSIS AND ENCLOSURES 64 174997 Da...

Page 36: ...6 62 35 36 22 34 16 1 77 77 84 16 61 71 200 73 16 61 199 32 30 52 57 96 26 25 19 24 26 26 95 76 78 75 74 27 26 59 61 38 41 42 40 42 39 56 9 63 65 20 66 15 89 90 51 27 51 48 150 151 202 49 47 50 120 81...

Page 37: ...X Spring Return Clutch 56 17060616 Screw 3 8 16 x 1 57 140294 V Belt Ground Drive 59 169691 Keeper CenterSpan 61 17060612 Screw 3 8 16 x 3 4 62 8883R Cover Pedal 63 175417 Pulley Engine 65 10040700 Wa...

Page 38: ...PAIR PARTS TRACTOR MODEL NUMBER DPR22H46STB STEERING ASSEMBLY 11 5 87 5 87 4 3 43 6 43 8 40 32 8 6 46 46 8 6 2 33 35 34 68 67 67 67 13 65 68 15 29 29 82 10 38 12 72 1 37 36 37 41 73 42 88 71 29 17 29...

Page 39: ...sm Strg 29 17060612 Screw3 8 16x3 4 32 171888 Rod Tie 33 19111216 Washer 11 32 x 3 4 x 16 Ga 34 10040500 Washer Lock Hry Hlcl Spr 5 16 35 73540500 Nut Crownlock 5 16 24 UNF 36 155105 Bushing Strg 37 1...

Page 40: ...56 Tube Drain Oil Easy 16 11050600 Washer Lock Ext Tooth 3 8 17 17490624 Screw Thdrol 3 8 16 x 1 1 2 23 169837 ShieldHeat 25 164068 ChokeControl 26 73920600 Nut Keps 3 8 24 UNF 29 137180 Kit Spark Arr...

Page 41: ...9 Knob Seat Adj Wingnut 12 121246X Bracket Mounting Switch 13 121248X Bushing Snap Blk Nyl 50 Id 14 72050412 Bolt Rdhd Sqnk 1 4 20x1 1 2 15 121249X Spacer Split 28x 88 16 123740X SpringCprsn 17 123976...

Page 42: ...76273 Decal Hood LH 4 176274 Decal Side Panel 5 170852 Decal HP Engine 6 173587 Decal Reflector Rh 7 173589 Decal Reflector Lh 8 170563 DecalWarningMower 9 172740 DecalFenderLogo 10 157140 Decal Fende...

Page 43: ...nc 17 130171 Trunnion Blk Zinc 18 73800800 Nut Lock w Wsh 1 2 13unc 19 139868 Arm Suspension Rear 20 163552 RetainerSpring 23 110807X Nut Special KEY PART NO NO DESCRIPTION 24 19131016 Washer 13 32 X...

Page 44: ...19 5 117 46 45 33 49 41 42 49 36 37 43 40 46 45 50 44 33 30 30 32 21 20 18 18 21 34 31 127 41 42 44 35 50 40 126 72 52 38 1 39 32 31 21 22 23 24 25 26 27 28 29 18 8 9 10 11 13 16 48 19 5 6 3 14 15 47...

Page 45: ...elt Idler 39 173899 Pulley Idler Driven 40 137273 Spring Secondary 44 46 50 Vent 41 17060620 Screw 3 8 16 x 1 1 4 42 122052X Spacer Retainer 43 144949X421 Arm Idler Secondary 44 133943 Washer Hardened...

Page 46: ...limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and main tained in accordance with the instructions...

Page 47: ...DE ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION Operate your Tractor up and down the face of slopes not greater than 15 never across the face Make...

Page 48: ...ers Brushcutters and Blowers 3 For replacement parts have available the following information a Model Number Manufacturer s I D Number b Description of part NOTE Electrolux Home Products provides part...

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