Poulan Pro 161608 Owner'S Manual Download Page 31 | Manualshive

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Poulan Pro 161608 Owner'S Manual Download Page 31

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REPAIR PARTS

TRACTOR - - MODEL NUMBER HD145H42G

CHASSIS AND ENCLOSURES

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Summary of Contents for 161608

Page 1: ...r Responsibilities Service and Adjustments Storage Troubleshooting Repair Parts OWNER S MANUAL MODEL NO HD145H42G 14 5 HP 42 Inch Lawn Tractor For Parts and Service contact our authorized distributor...

Page 2: ...the slope DO NOT Do not turnonslopesunlessnecessary andthen turnslowlyandgradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel...

Page 3: ...UMBER HD145H42G SERIAL NUMBER ____________________________________ DATE OF PURCHASE __________________________ THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT YOU SHOULD RECORD BO...

Page 4: ...8 Oil Change 17 Oil Level 13 Oil Type 13 17 Preparation 13 Starting 14 Storage 26 F Filter Air Filter 18 Fuel 19 Fuel Type 13 Storage 26 Fuse 24 H Hood Removal Installation 24 L Leveling Mower Deck 21...

Page 5: ...Wheel Adapter Slope Sheet Seat Parts Bag Manual Steering Wheel Steering Wheel Insert Steering Extension Shaft Steering Sleeve 1 Shoulder Bolt 5 16 18 1 Washer 17 32 x 1 3 16 x 12 Gauge 1 Lock Washer 1...

Page 6: ...lt and locknut Tighten securely IMPORTANT TIGHTEN BOLT AND NUT SECURELY TO 18 22 FT LBS TORQUE Place tabs of steering boot over tab slots in dash and push down to se cure INSTALL STEERING WHEEL Positi...

Page 7: ...tive terminal with remaining hex bolt flat washer lock washer and hex nut Tighten securely Close battery box door Open battery box door for Inspection for secure connections to tighten hardware Inspec...

Page 8: ...KE SYSTEM After you learn how to operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjust ments section of this manual CHECKLIST BEFOREYOUOPE...

Page 9: ...NING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE LOCKED UNLOCKED REVERSE NEUTRAL HIGH LOW ATTACHMENT...

Page 10: ...LIFT LEVER ATTACHMENT CLUTCH LEVER PARKING BRAKE MOTION CON TROL LEVER IGNITION SWITCH THROTTLE CHOKE CONTROL CLUTCH BRAKE PEDAL LIGHT SWITCH POSITION MOWER HEIGHT ADJUSTMENT POSTITIONS ling engine s...

Page 11: ...o desired position The cutting height range is approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary...

Page 12: ...by placing freewheel control in freewheeling position Free wheel control is located at the rear drawbar of tractor Raise attachment lift to highest position with attachment lift control Pull freewhee...

Page 13: ...hasrunoutoffuel it will take extra cranking time to move fuel from the tank to the engine Be sure freewheel control is in the transmission engaged position Sit on seat in operating position depress cl...

Page 14: ...e transmission be purged before operating tractor for the first time This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor IMPORTA...

Page 15: ...ANCE SCHEDULE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON SERVICE DATES Check for Loose Fasteners FIRST 2 HOURS BEFORE STORAGE Check Engine Oil Level Clean Engine Cooling...

Page 16: ...the blade is balanced TO SHARPEN BLADE See Fig 12 Careshouldbetakentokeepthebladebalanced Anunbalancedbladewill cause excessive vibration and eventual damage to mower and engine The blade can be sharp...

Page 17: ...ning or while the transmission is hot Inspect cooling fan to be sure fan blades are intact and clean Inspect cooling fins for dirt grass clippings and other materials To prevent damagetoseals donotuse...

Page 18: ...SENE ARE NOT TO BE USED TO CLEAN THE CARTRIDGE THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE DO NOT OIL CARTRIDGE DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE FOAM PRE CLEANER COVER KNOB COVER...

Page 19: ...carburetor replacement is required With engine cool remove filter and plug fuel line sections Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are n...

Page 20: ...rod from clutch lever by removing retainer spring Disconnect anti sway bar from chassis bracket by removing retainer spring Disconnect suspension arms from rear deck brackets by removing retainer spr...

Page 21: ...ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE TO SIDE To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 8 to 1 2 lower than...

Page 22: ...an blades Pull belt toward front of tractor and remove downward from around engine pulley Install new belt by reversing above procedure IMPORTANT MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BET...

Page 23: ...orized service center department TO REMOVE WHEEL FOR REPAIRS See Fig 25 Block up axle securely Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do n...

Page 24: ...e and lift off of tractor To replace reverse above procedure TO START ENGINE WITH A WEAK BATTERY See Fig 26 CAUTION Lead acidbatteriesgenerate explosive gases Keep sparks flame and smoking materials a...

Page 25: ...tle control cable is adjusted properly see above With engine off turn idle mixture valve in clockwise closing it finger tight and then turn out counterclockwise 1 full turn FINAL SETTING Start engine...

Page 26: ...y ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center departmen...

Page 27: ...ace sharpen blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed...

Page 28: ...R IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPE...

Page 29: ...30 REPAIR PARTS TRACTOR MODEL NUMBER HD145H42G ELECTRICAL 28 29 26 24 42 43 44 44 25 41 19 20 19 20 40 33 32 31 30 22 21 70 15 8 6 3 4 2 1 52 48 16 16...

Page 30: ...ght 22 4152J Bulb Light 1156 24 4799J Cable Starter 6ga 11 Red 25 146147 Cable Battery 6 Ga Red w 16 wire 26 108824X Fuse 30 Amp Auto Green 28 4207J Cable Ground 6ga 12 black 29 121305X Switch Plunger...

Page 31: ...MODEL NUMBER HD145H42G CHASSIS AND ENCLOSURES 37 37 3 3 2 3 38 39 35 26 35 26 33 10 34 1 14 14 4 11 17 29 28 14 4 14 13 37 20 37 23 12 51 57 53 52 54 55 24 26 25 26 25 3 31 24 30 140 3 3 8 3 6 16 9 1...

Page 32: ...hing Snap Nyl Blk Fuel Line 24 74780616 Bolt Fin Hex 3 8 16 Unc x 1 Gr 5 25 19131312 Washer 13 32 x 13 16 x 12 Ga 26 73800600 Nut Lock Hex w Insert 3 8 16 UNC 28 157373 Grill Private Lable Blk 29 1402...

Page 33: ...16 73 103 108 94 3 19 16 109 147 98 27 53 35 55 36 42 62 35 36 22 39 34 89 69 16 1 77 146 71 18 77 30 52 64 65 51 72 63 116 70 57 93 96 26 25 19 24 2 26 26 95 76 78 75 74 104 84 16 105 145 66 56 42 2...

Page 34: ...g Return Clutch 56 74760620 Bolt Hex 3 8 16 UNC x 1 1 4 57 141416 V Belt Drive 59 140312 Keeper Belt Center 61 17490612 Screw Thdrol 3 8 16 x 3 4 Type TT 62 8883R Cover Pedal 63 140186 Pulley Engine 6...

Page 35: ...5H42G STEERING ASSEMBLY 62 44 51 54 5 9 5 7 7 9 4 3 32 43 6 43 8 18 19 22 27 23 40 66 29 25 79 8 10 40 11 8 6 9 46 46 8 6 9 2 47 47 17 26 30 28 1 41 42 37 36 37 38 63 11 39 11 80 68 67 67 67 13 65 85...

Page 36: ...74 Gear Sector 22 Teeth 28 19131416 Washer 13 32 X 7 8 X 16 Ga 29 17490612 Screw Thdrol 3 8 16x3 4 Ty tt 30 76020412 Pin Cotter 1 8 X 3 4 Cad 32 130465 Rod Tie Wire Form 19 75 Mech 36 155099 Bushing S...

Page 37: ...3 121248X Bushing Snap Blk Nyl 50 Id 14 72050412 Bolt Rdhd Sht Nk 1 4 20x1 1 2 15 134300 Spacer Split 28x 96 Yel Zinc 16 121250X Spring Cprsn 1 27 Blk Pnt 17 123976X Nut Lock 1 4 Lge Flg Gr 5 Zinc 18...

Page 38: ...t Hyd LT 161609 Manual Owner s English 161609 Manual Owner s Spanish Available accessories not included with tractor LBD48 42 Snow Blade LSB42 42 Snow Blower LC05 Wheel Weights C42 Grass Catcher LAO18...

Page 39: ...40 REPAIR PARTS TRACTOR MODEL NUMBER HD145H42G ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 44 46 32 31 33 37 33 40 62 13 4 72 78 81 3 14 38 15 16 78 23 45...

Page 40: ...Shield Browning 29 137180 Kit Spark Arrestor Flat Scrn 31 140280 Tank Fuel Front 32 140527 Cap Asm Fuel 33 123487X Clamp Hose 35 17490512 Screw Thdrol 5 16 18 x 3 4 TYT 37 137040 Line Fuel 20 38 Oil D...

Page 41: ...42 REPAIR PARTS TRACTOR MODEL NUMBER HD145H42G LIFT 15 20 16 1718 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 12 11 31 32 31 32 19 19 13 13 13 13...

Page 42: ...Nylon 7 109413X Grip Handle Bicycle 8 124526X Button Plunger Black 11 139865 Link Lift LH 12 139866 Link Lift RH 13 4939M Retainer Spring 15 127218 Link Front 16 73350800 Nut Jam Hex 1 2 13 Unc 17 130...

Page 43: ...6 68 30 31 32 33 35 54 52 53 34 55 56 17 1 46 44 21 22 24 25 26 27 2 28 29 23 21 21 21 18 18 20 19 4 3 5 6 2 21 58 48 84 36 37 40 132 85 83 40 36 37 59 67 43 72 41 74 75 76 77 79 92 80 73 78 45 71 45...

Page 44: ...97H Spring Retainer 1 Zinc cad 46 137729 Screw Hex Thd Cut 48 133944 Washer Hardened Smaller 49 155066 Roller Asm Cam Follower 42 dec 50 131340 Bolt Shldr 10 24 Zinc Gr 5 42 51 69180 Nut Lock 10 24 Un...

Page 45: ...46 REPAIR PARTS TRACTOR MODEL NUMBER HD145H42G TRANSAXLE HYDRO GEAR MODEL NUMBER 310 0500...

Page 46: ...150787 Nut Jam 34 142951 Oil Filter Element 35 142952 Arm Bypass 36 142953 Ring Retaining 37 142954 Arm Actuating 38 142955 Pin Actuating 39 150777 Bolt 5 16 24 x 1 3 4 KEY PART NO NO DESCRIPTION 40 1...

Page 47: ...48 SERVICE NOTES...

Page 48: ...49 SERVICE NOTES...

Page 49: ...products used for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated a...

Page 50: ...IGHTING GUIDE ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION Operate your Tractor up and down the face of slopes not greater than 15 never across the...

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