Potterton HE Plus Installation & Service Instructions Manual Download

Page: 39 / 68

Supplied By www.heating spares.co Tel. 0161 620 6677

14.0 Changing Components

14.6

Burner (Fig. 72)

1. Undo the screws securing the collector to the venturi and

extension piece. Remove this extension piece from the

cover (on 24 models).

2. Withdraw the burner from the cover and replace with

the new one.

3. Examine the gasket, replacing if necessary.

4. Reassemble in reverse order.

14.7

Insulation (Fig. 73)

1. Remove the electrode leads, noting their positions. Also

remove the electrodes as described in section 14.2.

2. Undo the screws securing the collector to the venturi and

the nuts holding the cover to the heat exchanger. Draw the

collector and cover assembly away.

3. Remove the cover insulation piece.

4. Fit the new insulation carefully over the burner and align

it with the slots for the electrodes.

5. The rear insulation is retained by a screw and large

washer, remove these and draw the insulation out of the

heat exchanger.

6. Examine the cover seal and replace if necessary.

Fig. 72

Cover

Burner

Gasket

Extension Piece

(Not on 28 model)

Collector

Venturi

Heat

Exchanger

Rear

Insulation

Cover

Insulation

Seal

Collector

Spark

Electrode

Sensing

Electrode

Leads

Venturi

Fig. 73

Summary of Contents for HE Plus

Page 1: ...ares co Tel 0161 620 6677 Baxi Heating UK Ltd 2007 Installation Service Instructions Promax System HE Plus Range These instructions include the Benchmark Commissioning Checklist and should be left with the user for safe keeping ...

Page 2: ...regular servicing of all central heating systems to ensure safety and efficiency Building Regulations require that installations should comply with manufacturer s instructions It is therefore important that the commissioning checklist is completed by the installer The relevant section of Building Regulations only relates to dwellings Therefore the checklist only applies if the appliance is being i...

Page 3: ...of compliance to the property You must ensure that the notification number issued by CORGI is written onto the Benchmark Checklist Scheme Members only Call CORGI on 0870 88 88 777 or log onto www corgi notify com within 10 days If you notify via CORGI Scheme CORGI will then notify the relevant Local Authority Building Control Scheme on member s behalf Complete the Benchmark Checklist Install and C...

Page 4: ...vant requirements of the Gas Safety Installation Use Regulations The appropriate Building Regulations either The Building Regulations The Building Regulations Scotland Building Regulations Northern Ireland The Water Fittings Regulations or Water Byelaws in Scotland The Current I E E Wiring Regulations Where no specific instructions are given reference should be made to the relevant British Standar...

Page 5: ...ing or lifting the route is clear and unobstructed If possible avoid steps wet or slippery surfaces unlit areas etc and take special care on ladders into lofts Technique When handling or lifting always use safe techniques keep your back straight bend your knees Don t twist move your feet avoid bending forwards and sideways and keep the load as close to your body as possible Where possible transpor...

Page 6: ...l Data 10 5 0 Dimensions and Fixings 11 6 0 System Details 12 7 0 Site Requirements 14 8 0 Flue Options 18 9 0 Plume Displacement 23 10 0 Installation 27 11 0 Commissioning 32 12 0 Completion 34 13 0 Servicing 35 14 0 Changing Components 37 15 0 Combustion Check 45 16 0 Electrical 46 17 0 Short Parts List 47 18 0 Fault Finding 48 Benchmark Checklist 54 Section Page ...

Page 7: ...oiler data badge gives details of the model serial number and Gas Council number and is situated on the inner door panel It is visible when the case front panel is removed Fig 1 6 The boiler model name and serial number are also shown on the information label on the rear of the lower door panel This is for user reference 7 The boiler is intended to be installed in residential commercial light indu...

Page 8: ... Gauge 8 PCB 9 Control Box 10 Gas Valve 11 Condensate Trap 12 Flame Sensing Electrode 13 Spark Electrode 14 Primary Heat Exchanger 15 Fan Assembly 16 On Off Reset Selector Switch 17 Central Heating Temperature Control 18 Calibration Control 19 Venturi 20 Air Gas Collector 21 Combustion Box Cover Burner 22 Igniter 23 Burner On Light 24 Central Heating Mode Light 25 Display 1 16 17 18 7 Reset bar 0 ...

Page 9: ...ode 1 The frost protection mode is integral to the appliance and functions when the selector switch see Section 2 1 is in the ON position If the system temperature falls below 5 C then the boiler will fire on its minimum setting until a flow temperature of 30 C is reached Further protection can be incorporated by using a system frost thermostat 3 3 Pump Protection 1 With the selector switch see Se...

Page 10: ...ing 200 mm Min Below Casing 200 mm Min Front 450 mm Min For Servicing Front 5 mm Min In Operation L H Side 5 mm Min R H Side 5 mm Min In Operation Heat Input Net Max Min 12 model kW 12 4 4 15 model kW 15 4 3 9 18 model kW 18 5 4 3 24 model kW 24 7 7 32 model kW 32 8 9 7 Heat Output Non Condensing Max Min 12 model kW 12 3 9 15 model kW 15 3 9 18 model kW 18 4 2 24 model kW 24 6 8 32 model kW 32 9 4...

Page 11: ...007 360 Orientation Tube Ø 100mm D C B A E G F 1 5 to 3o H Heating Return 22mm Heating Flow 22mm Pressure Relief Valve 15mm Gas Inlet 22mm 130 mm 130 mm 65 mm Condensate Drain 32 5 mm Tap Rail Dimensions A 780mm B 345mm C 450mm D 116mm Ø Min E 185mm 207mm for 80 125mm flue systems F 145mm G 131mm H 180mm ...

Page 12: ...rosion inhibitors and flushing agents descalers should comply to BS7593 requirements e g Betz Dearborn Sentinel X100 and Fernox Copal which should be used following the inhibitor manufacturer s instructions Failure to flush and add inhibitor to the system will invalidate the appliance warranty It is important to check the inhibitor concentration after installation system modification and at every ...

Page 13: ... vessel is pre charged to 0 5 bar Therefore the minimum cold fill pressure is 0 5 bar The vessel is suitable for correct operation for system capacities up to 125 litres For greater system capacities an additional expansion vessel must be fitted For GB refer to BS 7074 Pt 1 For IE the current edition of I S 813 Domestic Gas Installations 6 6 Pressure Relief Valve Fig 4 1 The pressure relief valve ...

Page 14: ...nt requirements In GB this is the current I E E Wiring Regulations and Building Regulations In IE reference should be made to the current edition of I S 813 Domestic Gas Installations and the current ETCI rules 4 If the boiler is to be fitted into a building of timber frame construction then reference must be made to the current edition of Institute of Gas Engineers Publication IGE UP 7 Gas Instal...

Page 15: ...CI rules 2 The mains supply is 230V 50Hz fused at 3A NOTE The method of connection to the electricity supply must facilitate complete electrical isolation of the appliance Connection may be via a fused double pole isolator with a contact separation of at least 3mm in all poles and servicing the boiler and system controls only 3 When the system includes an indirect domestic hot water cylinder it is...

Page 16: ... is fitted in an unheated location the entire condensate discharge pipe should be treated as an external run 9 In all cases discharge pipe must be installed to aid disposal of the condensate To reduce the risk of condensate being trapped as few bends and fittings as possible should be used 10 When discharging condensate into a soil stack or waste pipe the effects of existing plumbing must be consi...

Page 17: ...l installed parallel to a boundary may not be less than 300mm in accordance with the diagram below Terminal Position with Minimum Distance Fig 9 mm Aa Directly below an opening air brick opening windows etc 300 Ba Above an opening air brick opening window etc 300 Ca Horizontally to an opening air brick opening window etc 300 D Below gutters soil pipes or drain pipes 25 E Below eaves 25 F Below bal...

Page 18: ...e flue system must be taken into consideration Their equivalent lengths are Concentric Pipes 135 bend 0 5 metres 93 bend 1 0 metres Twin Flue Pipe 135 bend 0 25 metres 91 5 bend 0 50 metres The elbow connected to the boiler adaptor is not included in any equivalent length calculations 5 The illustrations opposite show examples of permissible flue systems NOTE Flue length is measured from point X t...

Page 19: ...asured from point X to Y as shown The total equivalent length for this example is 6 5 metres 1m extension 45 bend 91 5 bend 1m 0 25m 0 5m 5 2 2 5 0m 0 5m 1 0m AIR DUCT No of fittings pipes Sub total Equivalent Length Value Equivalent Length Air Duct 6 5m 1m extension 45 bend 91 5 bend 1m 0 25m 0 5m 5 2 2 5 0m 0 5m 1 0m FLUE DUCT No of fittings pipes Sub total Equivalent Length Value Equivalent Len...

Page 20: ...tem 80mm diameter E Flue Extension pair 1000mm 5111087 F Flue Bend pair 90 5111072 G Flue Bend 2 pair 135 5111086 J Vertical Flue Boiler Adaptor Kit 5111079 H Vertical Flue Adaptor 5111084 W Pipe Support pair 80mm 5111081 Y Twin Flue Termination Kit horizontal termination 80mm 5120172 FLUE GROUP G Concentric Flue System 80 125mm diameter A4 Horizontal Flue Kit 5118580 B Straight Extension Kit 1000...

Page 21: ...pplied in the kit For 12kW models use the one marked 23 and one marked 27 for 15 18kW models The third restrictor is for 24 32kW models and MUST be positioned as shown in the diagrams below 3 Take one of the gaskets supplied in the kit and place on the boiler top panel 4 Align the appropriate restrictor as shown Position the second gasket over the restrictor 5 Using the screws previously removed s...

Page 22: ...he clamp supplied IMPORTANT If the boiler is not fitted immediately after the flue system temporary precautions must be taken to prevent rain entry into the room of installation Any precautionary measures must be removed prior to commissioning the boiler 8 7 Flue Dimensions The standard horizontal telescopic flue kit allows for lengths between 100mm and 685mm from elbow to terminal Fig 11 The maxi...

Page 23: ...boiler 4 It is possible to reduce or increase with the addition of extensions the length of either or both the 60 100 concentric and 60Ø exhaust 5 Standard concentric flue extension kits may be added between the boiler elbow and the terminal assembly 6 The minimum length of the concentric flue is 100mm when measured from the edge of the flue elbow IMPORTANT The maximum equivalent length of concent...

Page 24: ...tween the concentric flue assembly and any extensions and the 60Ø exhaust and any extensions or additional bends Example 1 Not Permissible If for instance a concentric length of 5 metres was required and the 60Ø exhaust needed to be 6 metres the graph shows that this combination would NOT be permissible as the intersection point would be above the solid diagonal line Example 2 Flue Lengths OK Wher...

Page 25: ...boiler adaptor 7 Ensure that the concentric assembly and any extensions fall back to the boiler at an angle of 3 and that the external air inlet is to the bottom 8 Use suitable brackets to support the concentric assembly and any extensions and make good inside and outside 9 The 60Ø exhaust can now be fitted Slide the adaptor over the plain end of the 60Ø exhaust Fig 22 and engage the exhaust in th...

Page 26: ...19 Mark the female end of the extension at 30mm as shown in two positions directly opposite each other Fig 27 20 Using a suitable bit e g 2mm drill through the extension and outlet Secure using two of the screws supplied 21 The remaining screw must be used to secure the adaptor to the concentric terminal 22 When the plume outlet is positioned under a balcony or other projection Fig 28 it must prot...

Page 27: ...ll ensuring it is level both horizontally and vertically 5 Mark the position of the two most suitable fixing slots for the wall plate and boiler lower fixing holes It is preferable to use the vertical fixing slots 6 Mark the position of the centre of the flue hole rear exit For side flue exit mark as shown Fig 34 7 If required mark the position of the gas and water pipes Remove the template 8 Cut ...

Page 28: ...much of the pipework as is practical including the discharge pipe supplied 3 The pipework must be at least 15mm diameter and run continuously downwards to a discharge point outside the building See section 6 7 for further details 4 Utilising one of the sealing washers connect the discharge pipe to the adaptor and tighten the nut 5 Complete the discharge pipework and route it to the outside dischar...

Page 29: ...d air duct Fig 39 2 Locate the flue elbow on the adaptor at the top of the boiler Set the elbow to the required orientation Fig 41 The elbow is fully engaged when there is a distance of 20mm from the adaptor to the indicator line Fig 39a NOTE The flue elbow is angled at 93 degrees to ensure a fall back to the boiler 3 Measure the distance from the outside wall face to the elbow This dimension will...

Page 30: ...in the elbow It may be necessary to use soap solution or similar to ease assembly of the elbow adaptor and flue Fig 44 10 Ensure that the terminal is positioned with the slots to the bottom Fig 45 IMPORTANT It is essential that the flue terminal is fitted as shown to ensure correct boiler operation and prevent water entering the flue 11 Make good between the wall and air duct outside the building ...

Page 31: ...ock 5 Refer to the instructions supplied with the control IMPORTANT The external control MUST be suitable for 230V switching and fused 3A maximum 6 Remove the link between terminals 1 2 The switched output from the external control must be connected to terminal 2 Fig 50 7 Ensure that the external control input cable s have sufficient slack to allow the control box to drop down Tighten the cable cl...

Page 32: ...ufacturers instructions 5 Pressurise the system to 1 5 bar then close and disconnect the filling loop 6 Turn the gas supply on and purge the system according to in GB BS 6891 and in IE I S 813 Domestic Gas Installations 7 Test for gas soundness 8 Hinge the facia panel upwards and refit the case front panel Tighten the securing screws 9 Turning the temperature control knob will set the relevant tem...

Page 33: ...wise then quickly turn the Calibration Control knob 1 4 clockwise twice and back fully anticlockwise Fig 55 6 The display will now alternate between SF and the current boiler temperature and both green LEDs will flash Figs 56 57 7 Turn CH temperature control knob fully clockwise As the knob is turned the display will change from 0 to 00 Fig 58 indicating maximum rate then revert to P alternating w...

Page 34: ...of this publication that are relevant to the appliance and installation These details will be required in the event of any warranty work The publication must be handed to the user for safe keeping and each subsequent regular service visit recorded 4 For IE it is necessary to complete a Declaration of Conformity to indicate compliance with I S 813 An example of this is given in I S 813 Domestic Gas...

Page 35: ...n of the Benchmark Commissioning Checklist at the rear of this publication 3 Ensure that the boiler is cool 4 Ensure that both the gas and electrical supplies to the boiler are isolated 5 Slacken the screws securing the facia panel Lift the outercase panel so that its securing tabs are clear of the facia Remove the panel allowing the facia to hinge down Fig 62 6 Remove the screws securing the inne...

Page 36: ...ully draw the fan collector and cover assembly forward being careful to retain the injector in the venturi Figs 65 66 11 Clean any debris from the heat exchanger and check that the gaps between the tubes are clear 12 Inspect the burner electrodes position and insulation cleaning or replacing if necessary Clean any dirt or dust from the air box 13 Reassemble in reverse order NOTE The sensing pipe m...

Page 37: ...se panel door etc 14 1 Igniter Fig 67 1 Disconnect the igniter feed plug and the electrode leads noting their positions 2 Undo the screw securing the bracket to the boiler 3 Remove the igniter and transfer the bracket to the new component 4 Reassemble in reverse order 14 2 Spark and Sensing Electrodes Fig 68 1 Disconnect the electrode leads noting their positions 2 Remove the retaining screws secu...

Page 38: ... in reverse order ensuring that the injector is in place and the sensing pipe is connected to the fan 14 4 Venturi Fig 69 1 Remove the collector and fan assembly as described in section 14 3 2 Extract the injector from the venturi 3 Undo the screws securing the fan to the venturi and the venturi to the collector IMPORTANT When fitting the new venturi ensure the arrows on it s base point into the c...

Page 39: ...es as described in section 14 2 2 Undo the screws securing the collector to the venturi and the nuts holding the cover to the heat exchanger Draw the collector and cover assembly away 3 Remove the cover insulation piece 4 Fit the new insulation carefully over the burner and align it with the slots for the electrodes 5 The rear insulation is retained by a screw and large washer remove these and dra...

Page 40: ...Central Heating Temperature Sensor NTC Fig 75 1 Ease the retaining tab on the sensor away and disconnect the electrical plug 2 Unscrew the sensor from it s pocket and reassemble in reverse order The plug will only fit one way 14 11 Safety Thermostat Fig 75 1 Pull the plug off the thermostat 2 Remove the screws securing the thermostat to the mounting plate on the flow pipe 3 Reassemble in reverse o...

Page 41: ...o the two screws securing the body to the pipe and manifold and draw the pump forwards 3 Undo the screw on the pump wiring cover and remove the cover Using a suitable flat bladed screw driver press the cable securing levers downwards to release each wire after noting their position 4 Unscrew the automatic air vent from the pump body 5 Connect the wiring to the new pump Examine the O ring seals on ...

Page 42: ...t 4 Examine the sealing washer replace if necessary 5 Reassemble in reverse order 14 17 Pressure Relief Valve Fig 83 1 Drain the primary circuit 2 Disconnect the discharge pipe from the valve Using a suitable hexagon key undo the grub screw sufficiently to release the valve 3 Note the orientation of the valve rotate it and withdraw it from the manifold 4 Fit the new valve and O ring seal and set t...

Page 43: ...rn them fully anticlockwise 5 Reassemble in reverse order ensuring that the temperature controllers are reset to their previous positions 14 19 Selector Switch Fig 85 1 Note the setting of the selector switch knob and carefully pull it off the facia 2 Completely undo the screws securing the control box cover and release the cover retaining barbs from their slots Disengage the rear of the cover fro...

Page 44: ...n the nut on the venturi Ease the pipe aside and remove the gas valve 5 Remove the outlet adaptor and inlet pipe and transfer them to the new valve Examine the O ring seals replace if necessary 6 Reassemble in reverse order 14 21 Expansion Vessel Fig 87 1 Drain the primary circuit and undo the nut on the vessel connection pipe 2 Undo and remove the locknut and spring washer securing the vessel spi...

Page 45: ...he CO2 by adjustment of the gas valve Remove the plastic cover from the Max Rate adjustment screw At maximum rate the Max Rate adjustment screw should be turned using a suitable hexagon key until the correct reading is obtained Fig 95 Turning clockwise will reduce the CO2 Anti clockwise will increase the CO2 9 The CO2 must then be checked at minimum rate Turn the CH temperature knob fully anticloc...

Page 46: ...ting Temperature Sensor Reset Selector Switch Central Heating NTC Sensor Fan Gas Valve Overheat Stat Flame Sensing Electrode Pump Mains Input Link g y b br Flue Sensor X400 X401 g g b b r r b b b b b br bk g b br g y b br b br br b b b br br br b b br r bk r bk bk br b b br Water Pressure Switch 9 8 7 6 5 4 3 2 1 9 10 8 7 6 5 4 3 2 1 1 4 2 5 3 1 2 Spark Generator Ignition Electrode N L w g a b b w...

Page 47: ...Burner 24 5114697 Burner 32 5114698 311 Fan 5114684 315 Igniter Electrode 5114702 316 Sensing Electrode 5114703 415 Pump 248042 419 Water Pressure Switch 5114748 420 Overheat Thermostat 5114729 421 NTC Sensor 5114725 422 Gas Valve 5114734 434 NTC Sensor Return 5114725 503 PCB 12 5122455 PCB 15 5122457 PCB 18 5122458 PCB 24 5118297 PCB 32 5122459 504 Pressure Gauge 248090 306 315 316 311 422 419 41...

Page 48: ...t preceded by the letter E For example code E133 will be displayed by E1 alternating with 33 E20 is shown as E then 20 E20 and E28 indicate faulty components E110 shows overheat of the primary water and E130 overheat of the flue system E119 is displayed when the primary water pressure is less than 0 5 bar E133 indicates that the gas supply has been interrupted ignition has failed or the flame has ...

Page 49: ...Go to section D Error 133 flashing Burner does not stay alights after 5 seconds Error 133 flashing Go to section I Operation sequence successful If the error 110 is still flashing Go to section J Fan runs at correct speed YES YES NO NO NO YES YES YES YES YES YES YES YES NO YES YES YES YES NO NO NO NO NO Burner output modulates to maintain the temperature set Burner goes out Go to section C Ensure ...

Page 50: ...eplace pump 1 YES PCB X3 connector terminals 3 4 Replace PCB 2 NO Change pump supply cable YES B CH system pressure less than 0 5 bar Re pressurise system 1 YES Check the tap of the automatic air vent is opened Open the automatic air vent 2 NO C 1 NO YES Fan connections correct at fan PCB X2 connector is 230V AC across terminals 5 7 Fan jammed or faulty winding Replace PCB Replace fan YES D If pum...

Page 51: ... Check and correct if necessary 1 Ignition electrode and lead 2 Electrode connection 3 Spark gap and position voltage at PCB X2 connector is 230V AC across terminals 2 5 Check wiring YES NO Replace igniter YES H YES 1 Ensure that the Hall Effect Sensor is in position Check the connection between the PCB X400 connector terminals 3 6 7 and the electronic sensor Check the voltage between red wire and...

Page 52: ...e gas supply pressure For Natural Gas greater than 10 11 mbar I Replace safety thermostat YES NO Overheat thermostat operated or faulty i e continuity across thermostat terminals Allow to cool Continuity across thermostat terminals more than 1 5 ohm J K L Fan connections correct at fan PCB X401 connector terminals 5 6 7 8 1 YES Replace fan Temperature sensors faulty Cold resistance approximately 1...

Page 53: ...Supplied By www heating spares co Tel 0161 620 6677 53 19 0 Notes Baxi Heating UK Ltd 2007 ...

Page 54: ...A WATER SCALE REDUCER BEEN FITTED YES NO WHAT TYPE OF SCALE REDUCER HAS BEEN FITTED FOR THE DOMESTIC HOT WATER MODE MEASURE RECORD GAS RATE ft3 hr MAXIMUM BURNER OPERATING PRESSURE IF APPLICABLE mbar COLD WATER INLET TEMPERATURE C HOT WATER OUTLET TEMPERATURE C WATER FLOW RATE lts min FOR CONDENSING BOILERS ONLY CONFIRM THE FOLLOWING THE CONDENSATE DRAIN HAS BEEN INSTALLED IN ACCORDANCE WITH THE M...

Page 55: ... SIGNATURE SERVICE 7 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 8 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 9 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 10 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE INTERVAL REC...

Page 56: ...6 017 017 Technical Enquiries 08706 049 049 Website www potterton co uk e oe company All descriptions and illustrations provided in this leaflet have been carefully prepared but we reserve the right to make changes and improvements in our products which may affect the accuracy of the information contained in this leaflet All goods are sold subject to our standard Conditions of Sale which are avail...

Page 57: ...s co Tel 0161 620 6677 Baxi Heating UK Ltd 2007 User s Guide and Important Warranty Information Promax System HE Plus Range Please keep these instructions in a safe place If you move house please hand them over to the next occupier ...

Page 58: ... reproduce or make other use of any part of this publication should be made giving details of the proposed use to the following address The Company Secretary Baxi Heating UK Ltd Pentagon House Sir Frank Whittle Road Derby DE21 4XA Full acknowledgement of author and source must be given WARNING Any person who does any unauthorised act in relation to a copyright work may be liable to criminal prosec...

Page 59: ...g Indicator The indicator will illuminate when the boiler is in the central heating mode Burner On Indicator The indicator will illuminate when the burner has fired and is heating your central heating or domestic hot water Boiler Output Temperature In either the central heating or domestic hot water position the display will illuminate showing the current boiler temperature in degrees centigrade C...

Page 60: ...k electricity to the boiler is switched on Reset Display Central Heating Indicator Burner On Indicator Boiler operating satisfactorily bar 0 1 2 3 4 Is the Central Heating System Pressure needle in the GREEN section between 1 and 2 5 bar If the reading falls below 1 bar repressurise the system as described in section 3 1 Does the display show an error code e g E133 E110 Boiler not working NO NO YE...

Page 61: ...Is the Room Thermostat if fitted set high enough 15 10 5 20 2 5 15 10 5 20 2 5 Turn Room Thermostat to maximum setting typical example shown If you don t know what you need to do to get the boiler to light or need help with the system and controls contact your installer as soon as possible YES NO CONTACTYOUR INSTALLER OR SERVICE ENGINEER YES 12 1 2 3 4 5 6 7 8 9 1 0 11 CH ON CH OFF Typical example...

Page 62: ...the filling loop will be fitted on the system 3 If you are unsure of its position or cannot identify it consult the installer who fitted the boiler 4 The filling loop consists of two taps and a separate metal braided hose with connection fittings 5 Only when repressurising should the hose be connected between the two taps Ensure that the nuts on the pipe ends are tightened onto the taps 6 Fully op...

Page 63: ...oiler 5 Take note of any warning labels on your boiler 6 Your boiler should have the following minimum clearances for Safety and Maintenance Fig 34 Top 200mm Bottom 200mm Left side 5mm Right Side 5mm Front 5mm In Operation 450mm For Servicing 7 If your boiler is installed in a compartment do not use it for storage purposes Do not obstruct any purpose provided ventilation openings 8 Flammable mater...

Page 64: ...ting with 33 E50 is shown as E then 50 3 E20 E28 E50 E125 E160 indicate faulty components You should make a note of the displayed error code and contact your installer or service engineer 4 If E110 or E130 is displayed overheat of the primary water or flue system has occurred Turn the selector switch to the reset position and hold for at least 5 seconds If the boiler does not relight or the code i...

Page 65: ...ne Basingstoke RG24 8WG or check online at www corgi gas safety com The boiler meets the requirements of Statutory Instrument The Boiler Efficiency Regulations 1993 No 3083 and is deemed to meet the requirements of Directive 92 42 EEC on the energy efficiency requirements for new hot water boilers fired with liquid or gaseous fuels Type test for purpose of Regulation 5 certified by Notified Body 0...

Page 66: ...Supplied By www heating spares co Tel 0161 620 6677 7 0 Notes 10 Baxi Heating UK Ltd 2007 ...

Page 67: ...t has been corrected by a competent person Warning Gas Tap Heating Flow Heating Return and Mains Water Inlet Isolating Valves Fig 7 Fig 8 In an Emergency If a water or gas leak occurs or is suspected the boiler can be isolated at the inlet valves as follows 1 Turn off the electrical supply and turn the selector switch on the facia to the OFF position 2 Using a suitable open ended spanner or screwd...

Page 68: ... visit or for any general advice that you may need Our contact centre is open Monday to Friday 8am 6pm weekends and Bank Holidays 8 30am 2pm excluding Christmas Day and New Years Day When calling heateam it would be helpful if you could have the following information to hand 1 boiler serial number see opposite 2 boiler make and model number 3 Your installer name and address details 4 Proof of purc...

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