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6200-1 CONCEALED PIPING INSTALLATION
1. Nail the Outlet Station to a 2 x 4 stud in the appropriate
location. Leave the cover cap on the Outlet Station.
2. Install the gas supply lines. Note: The station is
designed and intended to be used with gas supply
lines installed using NFPA 99C guidelines. Medical grade
dry Nitrogen should be used as a “forming gas” while
soldering. To prevent oxidation inside supply lines:
(a) Use type K or L, pre-cleaned, degreased, capped
copper tubing only.
(b) Use 3/8” O.D. for Nitrous Oxide, use 1/2” O.D. for
Oxygen. DO NOT CHANGE TUBING DIAMETERS!!
(c) All copper to copper joints are to be made using a
brazing alloy conforming to AWS* Classification
BcuP-5 (see AWS Std. A5.8). Flux shall not be used.
(d) Check all joints for leaks using dry Nitrogen at 150
PSI until entire system has been tested. Do not use
soapy water—soap contains grease.
(e) Install the manifold and pressure test the entire sys-
tem with dry Nitrogen for 24 hours at 60 PSI. At the
conclusion of the tests, there shall be no change in
the test pressure greater than 5 PSI drop.
(f) Check for crossed lines. (Refer to NFPA Gas and
Vacuum System Code for Type II Systems) (See
cross+protection
Warning in this brochure.)
AFTER DRY WALL IS INSTALLED
3. Remove cover cap. Check to make sure leading edge of
box is flush with dry wall. If U shaped bracket is incor-
rectly aligned, loosen bracket mounting nuts with a 3/8”
open end wrench, adjust to fit, re-tighten nuts.
4. Alignment & Adjustment for Front Cover Plate Installation
— The Oxygen and Nitrous Oxide Valve Bodies are facto-
ry adjusted to allow for the back of the Front Plate to
press against the metal surfaces of both valve bodies. If
adjustment is needed:
Rotate the Oxygen and Nitrous Oxide valve bodies so
they both uniformly contact the back of the Front
Plate when it is installed. Oxygen has right hand
threads and Nitrous Oxide has left hand threads.
5. Install cover plate so it contacts face of wall (and valve
bodies).
6. Connect an 8060 series duplex connector and hoses
into the completely assembled Outlet Station. Attach
the other end of the hoses to a flowmeter and turn the
flow control knobs to the off position and the on/off
switch to the off position.
7.
Leak test the entire system for working pressure
leaks.
Pressurize the sedation gas supply lines with 50
PSI. Observe any pressure decay after 12 hours. This
50 PSI test with the flowmeter tubing connections in
place tests the seal of the duplex connector extended
into the o-rings of the outlet station primary check
valves. (5 PSI drop allowed.)
6200-1 WITH 6250K EXPOSED PIPING INSTALLATION
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1. Bolt Outlet Station to wall.
2. Install the gas supply lines. Note: The station is
designed and intended to be used with gas supply
lines installed using NFPA 99C guidelines. Medical grade
dry Nitrogen should be used as a “forming gas” while
soldering. To prevent oxidation inside supply lines:
(a) Use type K or L, pre-cleaned, degreased, capped
copper tubing only.
(b) Use 3/8” O.D. for Nitrous Oxide, use 1/2” O.D. for
Oxygen. DO NOT CHANGE TUBING DIAMETERS!!
(c) All copper to copper joints are to be made using a
brazing alloy conforming to AWS* Classification
BcuP-5 (see AWS Std. A5.8). Flux shall not be used.
(d) Check all joints for leaks using dry Nitrogen at 150
PSI until entire system has been tested. Do not use
soapy water—soap contains grease.
(e) Install the manifold and pressure test the entire sys-
tem with dry Nitrogen for 24 hours at 60 PSI. At the
conclusion of the tests, there shall be no change in
the test pressure greater than 5 PSI drop.
(f) Check for crossed lines. (Refer to NFPA Gas and
Vacuum System Code for Type II Systems) (See
cross+protection
Warning in this brochure.)
3. Install #6250K Cover Kit.
4. Alignment & Adjustment for Front Cover Plate Installation
— The Oxygen and Nitrous Oxide Valve Bodies are facto-
ry adjusted to allow for the back of the Front Plate to
press against the metal surfaces of both valve bodies. If
adjustment is needed:
Rotate the Oxygen and Nitrous Oxide valve bodies so
they both uniformly contact the back of the Front
Plate when it is installed. Oxygen has right hand
threads and Nitrous Oxide has left hand threads.
5. Install cover plate so it contacts plastic cover (and
valve bodies).
6. Connect an 8060 series duplex connector and hoses
into the completely assembled Outlet Station. Attach
the other end of the hoses to a flowmeter and turn the
flow control knobs to the off position and the on/off
switch to the off position.
7.
Leak test the entire system for working pressure
leaks.
Pressurize the sedation gas supply lines with 50
PSI. Observe any pressure decay after 12 hours. This
50 PSI test with the flowmeter tubing connections in
place tests the seal of the duplex connector extended
into the o-rings of the outlet station primary check
valves. (5 PSI drop allowed.)
6100-1
Shown Minus
Front Plate
*American Welding Society
6100-1
W/6250K
PORTER OXYGEN OUTLET STATION
STOCK #6100-1
EXPOSED PIPING COVER KIT
STOCK #6250K
PIPING INSTALLATION
See installation instructions above (Ref. 6200-1 details).
Disregard any details concerning 3/8” diameter N
2
O piping.
