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10 — ENG

Extension Cord Wire Gauge Chart

Amperage

*Up to 20 amp draw

Up to 30 amp draw

Cord

Length

0 to 100 ft.

0 to 100 ft.

Wire Gauge

Size

12 ga.

10 ga.

*NOTE:

When amperage exceeds 20 amps; a 12

gauge extension cord should not be used for long dis-
tances.

Extension Cords

When using an appliance or tool at a considerable dis-
tance from the generator, a 3-wire extension cord that
has a 3-blade grounding plug and a 3-slot receptacle
that accepts the tool's plug 

MUST 

be used in order to

reduce the risk of electrical shock. A cord of adequate
size must be used. Using the following chart to deter-
mine the minimum wire size required.

An extension cord that is hot to the touch is
overloaded. Repair or replace damaged exten-
sion cords immediately.

Double Throw Transfer Switch

Potential hazards exist when a portable electric genera-
tor is connected to the main electrical supply coming
into the house. It is at that point that the electrical gen-
erator could feed back into the utility company's sys-
tem causing possible electrocution of workers who are
repairing the electrical lines.
To avoid back feeding of electricity into utility systems,
a double-throw transfer switch must be installed
between the generator and utility power. The Double-
Throw Transfer Switch should be installed by a licensed
electrician and in compliance with all state and local
electrical codes. 

(When installing a Double-Throw

Transfer Switch, a minimum of 10 gauge wiring
must be used.)

The electrician should also install a sub-panel to isolate
the circuits you would want to use during an emergen-
cy or electrical power outage. Your generator will not
be large enough to handle the load of all the lights, ap-
pliances, TV, etc. at one time. To select which items to
run during the electrical power outage, see 

Wattage

Calculation

section in this manual.

ASSEMBLY

Read this manual.  Do not attempt to operate
equipment until you have read this Manual for
Safety, Operation, and Maintenance Instruc-
tions.

Grounding Lug

OBTAINING ELECTRICITY FROM THE
GENERATOR

There are basically 2 ways to obtain electricity from a
generator:

1.

Use of extension cords directly from the generator
to the appliance, lights, tools, etc.

2.

Use of a double-throw transfer switch installed
directly to the main electrical supply outside of
house. 

NOTE:  This manual is a general manual. Informa-
tion in this manual may or may not pertain to your
model. Please read carefully.

NOTE:  Left and right describes the location of a
part with the operator facing the outlet panel.

REMOVE GENERATOR FROM CARTON

Open carton from top.

Cut carton along dotted lines.

Remove all carton inserts.

Remove generator through opening in carton.

Fold handles up into operating position and tighten
knobs securely.

Never operate the unit with handles in the fold-
ed position.

IMPORTANT:

Before any attempt to start your genera-

tor be sure to check engine oil (See Engine Operator's
manual)

GROUNDING THE GENERATOR

A grounding lug is supplied with the generator for use
when required by local electrical ordinances. Refer to
article 250 of the National Electrical Code to clarify any
needed grounding information. Your local electric com-
pany or a certified electrician should be able to help
you with this information.

NOTE:

Your engine is already grounded to the frame by

a grounding strap.

Summary of Contents for DBSI325

Page 1: ...cated on the frame Record these numbers in the spaces below and retain for future reference Model No Type Serial No IMPORTANT Please make certain that the person who is to use this equipment carefully...

Page 2: ...ned in section 4442 and maintained in effective working order Spark arresters are also required on some U S Forest service land and may also be legally required under other statutes and ordinances Thi...

Page 3: ...ive humidity corrosive environments and materials or other contaminants Expendable items that become worn during normal use such as fuel filters air cleaners spark plugs and engine oil Cosmetic defect...

Page 4: ...Double Throw Transfer Switch a minimum of 10 gauge wiring must be used HAZARD HOW TO PREVENT IT WHAT COULD HAPPEN RISK OF ELECTROCUTION AND FIRE When using this product basic precautions should always...

Page 5: ...rically charged components and result in electrocution Inspect extension cords before use and replace with new cord if required Use proper size wire gauge cord set for application see chart in the Ass...

Page 6: ...gnition Fuel improperly se cured could get into the hands of chil dren or other unqualified persons Materials placed against or near the generator or operating the generator in areas where the tempera...

Page 7: ...sporting Generator If generator is equipped with a fuel shut off valve turn the valve to the off position before transporting to avoid fuel leaks If generator is not equipped with a fuel shut off valv...

Page 8: ...EVENT IT WHAT COULD HAPPEN Generator will not operate properly and will cause damage to the generator and could cause serious injury or death to you or others Operating generator while suspend ed Neve...

Page 9: ...s removed Avoid wearing loose fitting clothing or jewelry which could be caught by moving parts The generator contains parts which rotate at high speed during operation These parts are covered by guar...

Page 10: ...o use during an emergen cy or electrical power outage Your generator will not be large enough to handle the load of all the lights ap pliances TV etc at one time To select which items to run during th...

Page 11: ...g fuel tank Never run engine indoors or in enclosed poor ventilated areas engine exhaust contains car bon monoxide an odorless and deadly gas 3 Make sure generator is grounded in accordance with local...

Page 12: ...onnect the items that require the most wattage first See Wattage Calculation Section in this manual 3 Connect the lights next 4 Voltage sensitive equipment should be the last equipment connected to th...

Page 13: ...e to clean the generator Water may enter the cooling air slots and could possibly damage the rotor stator and the internal windings of the generator head STORAGE If you are going to store your generat...

Page 14: ...or wattage Example a 5000 rated wattage generator 2500 maximum starting wattage IMPORTANT DETERMINING WATTAGE REQUIREMENTS Before operating this generator list all of the appliances and or tools that...

Page 15: ...ulb requires only 100 watts to start Most resistive loads will be listed in wattage WATTAGE CALCULATIONS The wattage ratings shown are averages Wattage requirements may vary with different brands of a...

Page 16: ...00 CAUTION WATTS DEVICES WITH HIGH STARTING INDUCTIVE LOADS RUN WATTS TIMES X START FACTOR DO NOT CONNECT VOLTAGE SENSITIVE ELECTRONIC EQUIPMENT TV SET COMPUTER ETC DIRECTLY TO YOUR GENERATOR IF YOU U...

Page 17: ...Circuit breaker kicked out 3 Defective capacitor 4 Faulty power cord 1 Overload 2 Faulty cords or equipment 1 Generator overloaded 2 Insufficient ventilation 1 Add fuel or oil 2 Turn to ON position 3...

Page 18: ...18 ENG NOTES...

Page 19: ...19 ENG NOTES...

Page 20: ...equency are regulated by the rpm s of the engine Do not adjust the throttle or governor to achieve higher performance This will only alter the factory Pre set settings and damage anything connected to...

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