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8- ENG

A02258

GLOSSARY

Become familiar with these terms before operating the unit.

CFM

:  Cubic feet per minute.

SCFM:

Standard cubic feet per minute; a unit of measure of air delivery.

PSIG:

Pounds per square inch gauge; a unit of measure of pressure.

Code Certification: 

Products that bear one or more of the following marks:

UL, CUL, ETL, CETL, have been evaluated by OSHA certified independent
safety laboratories and meet the applicable Underwriters Laboratories
Standards for Safety.

Cut-In Pressure:

While the motor is off, air tank pressure drops as you

continue to use your accessory. When the tank pressure drops to a certain low
level the motor will restart automatically.  The low pressure at which the motor
automatically restarts is called “cut-in” pressure.

Cut-Out Pressure:

When an air compressor is turned on and begins to run,

air pressure in the air tank begins to build.  It builds to a certain high pressure
before the motor automatically shuts off - protecting your air tank from
pressure higher than its capacity.  The high pressure at which the motor shuts
off is called “cut-out” pressure.

Branch Circuit: 

Circuit carrying electricity from electrical panel to outlet.

DUTY CYCLE

Porter-Cable air compressors should be operated on not more than a 50%
duty cycle. This means an air compressor that pumps air more than 50% of
one hour is considered misuse, because the air compressor is undersized for
the required air demand.  Maximum compressor pumping time per hour is 30
minutes.

SPECIFICATIONS

Model No.

CPLDC2541S

Horsepower Peak

2.5

Bore

2.363”

Stroke

.890”

*

Voltage-Single Phase

120

* * Minimum Branch Circuit Requirement

15 amps

*

Fuse Type

Time Delay

Air Tank Capacity (Gallon)

4.3 

Approximate Cut-in Pressure

120 PSIG

Approximate Cut-out Pressure

150 PSIG

SCFM @ 40 PSIG

5.4

SCFM @ 90 PSIG

4.0

*  

This air compressor can be operated on a 15 amp circuit
if:

1.

Voltage supply to circuit is normal.

2.

Circuit is not used to supply any other electrical needs  (lights, appliances, etc.)

3.

Extension cords comply with specifications in owners manual.

4.

Circuit is equipped with 15 amp circuit breaker or 15 amp time delay fuse.

If any of the above conditions cannot be met, or if operation of the air compressor
repeatedly causes interruption of the power it may be necessary to operate it from a
20 amp circuit. It is not necessary to change the cord set.

* * A circuit breaker is preferred. Use only a fuse or circuit breaker that is the same
rating as the branch circuit on which the air compressor is operated. If the air
compressor is connected to a circuit protected by fuses, use dual element time
delay fuses.

Summary of Contents for CPLDC2541S

Page 1: ...instructions before starting operations Part No A02258 041 0 ESPA OL P GINA 25 FRAN AIS PAGE 49 To learn more about Porter Cable visit our website at http www porter cable com CPLDC2541S Copyright 200...

Page 2: ...State of California to cause cancer birth defects or other reproductive harm Some example of these chemicals are G lead from lead based paints G crystalline silica from bricks and cement and other ma...

Page 3: ...M ANY WALL OR OBSTRUCTION THAT WOULD RESTRICT THE FLOW OF FRESH AIR TO THE VENTILATION OPENINGS OPERATE COMPRESSOR IN A CLEAN DRY WELL VENTILATED AREA DO NOT OPERATE UNIT INDOORS OR IN ANY CONFINED AR...

Page 4: ...BALLS BASKETBALLS ETC 1 FAILURE TO PROPERLY DRAIN CONDENSED WATER FROM THE TANK CAUSING RUST AND THINNING OF THE STEEL TANK 2 MODIFICATIONS OR ATTEMPTED REPAIRS TO THE TANK 3 UNAUTHORIZED MODIFICATION...

Page 5: ...TICLES FROM THE TANK BREATHING THESE CONTAMINANTS CAN CAUSE SERIOUS INJURY OR DEATH SPRAYED MATERIALS SUCH AS PAINT PAINT SOLVENTS PAINT REMOVER INSECTICIDES WEED KILLERS MAY CONTAIN HARMFUL VAPORS AN...

Page 6: ...TEMPTING TO REPAIR COMPRESSOR WITH PROTECTIVE SHROUDS REMOVED CAN EXPOSE YOU TO MOVING PARTS AND CAN RESULT IN SERIOUS INJURY HAZARD HOW TO PREVENT IT WHAT CAN HAPPEN HAZARD HOW TO PREVENT IT WHAT CAN...

Page 7: ...PERSONS PETS AND OBSTACLES KEEP CHILDREN AWAY FROM THE AIR COMPRESSOR AT ALL TIMES DO NOT OPERATE THE PRODUCT WHEN FATIGUED OR UNDER THE INFLUENCE OF ALCOHOL OR DRUGS STAY ALERT AT ALL TIMES NEVER DEF...

Page 8: ...ir compressors should be operated on not more than a 50 duty cycle This means an air compressor that pumps air more than 50 of one hour is considered misuse because the air compressor is undersized fo...

Page 9: ...in an air compressor They leave carbon deposits on critical components thus reducing performance and compressor life Use air compressor oil only NOTE Use an air compressor oil such as SAE 30 API CG CD...

Page 10: ...are signs of damage 4 If these grounding instructions are not completely understood or if in doubt as to whether the compressor is properly grounded have the installation checked by a qualified elect...

Page 11: ...and minimum branch circuit requirements Certain air compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage supply through branch circuit is 15 amps 2 Circuit is...

Page 12: ...ys less than or equal to the tank pressure Tank Pressure Gauge The tank pressure gauge indicates the reserve air pressure in the tank Regulator Controls the air pressure shown on the outlet pressure g...

Page 13: ...sure release valve located on the side of the pressure switch is designed to automatically release compressed air from the compressor head and the outlet tube when the air compressor reaches cut out p...

Page 14: ...k connect plug if the air outlet is equipped with a quick connect socket Too much air pressure causes a hazardous risk of bursting Check the manufacturer s maximum pressure rating for air tools and ac...

Page 15: ...ty and or hostile environment will require a greater frequency of all maintenance checks Unit cycles automatically when power is on When performing maintenance you may be exposed to voltage sources co...

Page 16: ...to OFF 2 Remove dipstick A and check oil on dipstick for visual signs of contaminants water dirt etc Make sure air vent C in dipstick is free from debris If air vent is blocked pressure can build in...

Page 17: ...e motor overheats for any reason the overload protector will shut off the motor The motor must be allowed to cool down before restarting The compressor will automatically restart after the motor cools...

Page 18: ...needs to be cleaned or replaced 8 Clean or replace the check valve A solvent such as paint or varnish remover can be used to clean the check valve 9 Apply sealant to the check valve threads Reinstall...

Page 19: ...ain valve NOTE If drain valve is plugged release all air pressure The valve can then be removed cleaned then reinstalled 8 Protect the electrical cord and air hose from damage such as being stepped on...

Page 20: ...gs where air can be heard escaping Check fittings with soapy water solution DO NOT OVERTIGHTEN Air leaks at fittings Air leaks at pressure switch release valve if equipped Defective pressure switch re...

Page 21: ...the Air Filter paragraph in the Maintenance section Pressure reading on the regulated pressure gauge if equipped drops when an accessory is used It is normal for some pressure drop to occur If there...

Page 22: ...load switch will automatically reset Tank pressure exceeds pressure switch cut in pressure Motor will start automatically when tank pressure drops below cut in pressure of pressure switch Loose electr...

Page 23: ...ll leaks it should be replaced Compressor mounting screws loose Tighten mounting screws see Parts manual for torque specifications Carbon build up in pump Have checked by a Trained Service Technician...

Page 24: ...materials or other contaminants Expendable items that become worn during normal use such as drain valves fuses filters belts air cleaners spark plugs engine oil and pump oil Cosmetic defects that do n...

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