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Pop Pop Nut PNT800L-PC, Maintenance Manual

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Specifications 

Table 2:

Feature 

Specification 

Specified Hydraulic Oils

POP NUT™ blind rivet nut range

Figure 1:

Hydraulic oil 

Table 3:

Company name 

Product name 

 
 

 
 

 

 

 

Summary of Contents for Pop Nut PNT800L-PC

Page 1: ...PNT800L PC Maintenance Manual ...

Page 2: ...Contents ...

Page 3: ...Introduction POP setting force Mandrel and Nosepiece Requirements Specification Table 1 Material Thread Size Aluminum Steel Steel RLT Stainless ...

Page 4: ...Safety Instructions POP NUT CAUTION WARNING CAUTION WARNING ...

Page 5: ...Specifications Table 2 Feature Specification Specified Hydraulic Oils POP NUT blind rivet nut range Figure 1 Hydraulic oil Table 3 Company name Product name ...

Page 6: ...Figure 2 Table 4 Part No Item Qty ...

Page 7: ...Table 5 Flat Nosepiece Mandrel Std ST Piloted Nosepiece Mandrel TK TL TH Tool Setup ...

Page 8: ...PNT800L PC Diagram ...

Page 9: ......

Page 10: ...Parts List Item Part No Description Qty Item Part No Description Qty ...

Page 11: ... Washer 1 106 DPN900 044 O Ring 1 Item Part No Description Qty 107 PNT600 107 O Ring Holder 1 108 DPN900 045 O Ring 1 109 DPN902 002 Retaining Ring 1 110 PNT600 110 Casing 1 111 PNT600 111 Ball Bearing 1 112 PNT600 112 Rear Plate 1 113 PNT600 113 Rotor 1 114 PNT600 114 Blade 4 115 PNT600 115 Spring Pin 1 116 PNT600 116 Cylinder 1 117 PNT600 117 Front Plate 1 118 PNT600 118 Ball Bearing 1 119 PNT60...

Page 12: ...Tool Setup Initial Setup Basic Tool Operation Figure 3 Note WARNING Air Hose Coupler Socket Air Inlet Lubricator Regulator Air Filter Air Fitting Note Air Hose and fittings not included with tool ...

Page 13: ... Release DPN277 179 1 Disconnect the Air Supply Figure 4 Mandrel Installation without POP NUT Mandrel Release DPN277 179 1 Disconnect the Air Supply Note Figure 5 Nosepiece Installation 1 Disconnect the Air Supply Mandrel Nosepiece Adjustment ...

Page 14: ...Ts with this tool refer to the Safety Instructions and Tool Setup sections of this manual to ensure safe and reliable tool operation Mandrel and Nosepiece Requirements Figure 6 Open End POP NUTs Closed End POP NUTs Figure 7 Open End Closed End ...

Page 15: ... Table 6 Material Thread Size Aluminum Steel RLT Stainless Thick Wall Std ST Table 7 Thread Size Steel Thin Wall TK TL TH Figure 8 DPN901 023 DPN901 024 ...

Page 16: ...Loading the POP NUT onto the tool Figure 9 Installing the POP NUT into the work piece Figure 10 Note OK Not OK ...

Page 17: ... Disengaging the tool from the insert WARNING DO NOT To disengage the tool from the insert and application To disengage the tool from the insert and work piece if the Mandrel is stuck Figure 12 OK Not OK Not OK ...

Page 18: ... SPS SFS APS AFS SRH Series Table 8 Thread Size Stroke SMin Formula SPH625 mm S S t N S N mm t number Nut POP of digits last of value N thickness Workpiece t Min Min Min 3 4 0 5 1 5 2 4 2 4 0 4 2 5 2 25 10 1 5 1 2 10 1 IF THEN Adjustment of Setting Force Adjustment of Setting Force ...

Page 19: ...Figure 13 IF THEN Adjustment of Setting Force Adjustment of Setting Force DESIRED EFFECT ACTION Figure 14 ...

Page 20: ...Note Multiple work piece thicknesses o WARNING ...

Page 21: ...Maintenance Table 9 Item Frequency Details Tool Setup Recharging Hydraulics o o Figure 15 o Figure 16 ...

Page 22: ... Note Recharging Procedure Figure 17 Note Specified Hydraulic Oils Figure 18 ...

Page 23: ...Figure 19 Figure 20 ...

Page 24: ...Troubleshooting Problem Cause Action Section Table 5 Disengaging the tool from the insert ...

Page 25: ...Problem Cause Action Section ...

Page 26: ...LUBE P N PSA075508P LUBRIPLATE 130 AA ALVANIA EP Grease 1 First Aid Fire Environment Handling Storage HYDRAULIC OIL P N PRG540 130 MOBIL DTE 26 Shell TELLUS 68 Distributed By First Aid Fire Environment Handling Storage ...

Page 27: ...EC Declaration of Conformity PNT800L PC ...

Page 28: ...THE AMERICAS United States Canada Brazil México EUROPE Denmark Finland France Norway Spain Sweden United Kingdom ASIA PACIFIC Korea P R China ...

Page 29: ......

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