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Pompetravaini BORA FP 1043 Operating Manual Download Page 27

High vacuum pumps, exhausters and blowers operating manual 

27 

9.2 

– TROUBLE SHOOTING EXHAUSTERS OR AC 

 

PROBLEMS 

LIST OF POSSIBLE CAUSES 

Vain or scarce performance, insufficient outlet pressure. 

1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 17 

Excessive performance, outlet pressure higher than expected.    

3, 7, 13, 14 

High power absorption. 

3, 4, 5, 7, 8, 9, 13, 14, 15, 16, 19, 20 

Raised noise and high vibrations. 

3, 4, 13, 14, 20, 21, 22, 23, 24, 25, 29 

Overheating. 

1, 2, 3, 13, 14, 15, 16, 17, 18, 19, 20 

Nonfunctional seal system. 

15, 26, 27, 28 

 

 
 

 

CAUSES 

REMEDY 

PERSONNEL 

1 

Too small diameter of pipes.   

Replace piping with larger diameter 
ones. 

Qualified technician 

2 

Obstructed piping. 

Remove the obstructions. 

Operator 

3 

Not correctly adjusted valve. 

Adjust the valve (see 5,2). 

Qualified technician 

4 

No airtight machinery. 

Look for the leaks and remove them. 

Qualified technician 

5 

Intake filter clogged. 

Clean or replace the filter (see 7.2.9). 

Qualified technician 

6 

Speed of rotation lower than expected. 

Check tension belts, if they are slack, 
regulate (see 7.2.10). Check their 
sizing, improve if they are undersized. 
Check the ratio of pulleys and correct, if 
it is wrong. 

Qualified technician 

7 

Inappropriate Blower/booster sizing. 

Check the machine selection and 
correct it. 

Qualified technician 

8 

Electric motor improperly connected. 

Check the electric connection and the 
direction of rotation. If it is wrong, 
correct. 

Qualified technician 

9 

Wrong supply voltage. 

Check the electric motor supply. If it is 
wrong, correct. 

Qualified technician 

10  Damaged motor. 

Check the motor operation. Replace, if 
it is damaged. 

Qualified technician 

11  V- belts degraded. 

Check tension V-belts and correct it, if 
necessary. Replace V-belts if they are 
consumed.

 

Qualified technician 

12  Speed of motor rotation is not sufficient. 

Check direction and speed of rotation. 
Check the electrical connection and 
correct it, if necessary. 

Qualified technician 

13  Speed of rotation is higher than the target. 

Check the ratio of pulleys and correct, if 
it is wrong. 

Qualified technician 

14  Speed of motor rotation is excessive.  

Check rotation speed. Check the 
electrical connection and correct it, if 
necessary. 

Qualified technician 

15  Exceeding quantity of lubricant in the casing. 

Drain any excess lubricant, restoring 
the correct level. 

Qualified technician 

16  Deformation caused by foot tightening. 

Check the uniformity of the supporting 
surface of feet machinery (within 2 
mm). If necessary, use some shims to 
correct it. 

Qualified technician 

Summary of Contents for BORA FP 1043

Page 1: ... Rev 1 3_01 2018 HIGH VACUUM PUMPS EXHAUSTERS AND BLOWERS OPERATING MANUAL ...

Page 2: ...t Divisione BORA sede operativa Via della Scienza 56 41122 MODENA ITALY Tel 39 059 284210 Fax 39 059 284042 WARRANTY All products manufactured by Pompetravaini BORA are guaranteed to meet the conditions listed on the general terms and conditions of sale and or conditions listed on the Order Confirmations Failure to strictly adhere to the instructions and recommendations listed in this manual will ...

Page 3: ...CTERISTICS 3 1 3 HIGH VACUUM PUMPS BOOSTER HV and FP SERIES 3 2 INTENDED USE AND CONTRAINDICATIONS 3 2 1 INTENDED USE 3 2 2 CONTRAINDICATIONS 3 3 NOISE EMISSIONS 3 4 VIBRATIONS 4 INSTALLATION 4 1 RECEIPT AND CONTENT VERIFICATION 4 2 PACKAGING 4 3 TRANSPORT AND HANDLING 4 4 STORAGE 4 5 ENVIRONMENTAL CONDITIONS 4 6 PUMP INSTALLATION 4 7 1 MOTOR INSTALLATION ON BLOWERS AND EXHAUSTERS 4 7 2 MOTOR INST...

Page 4: ... plants It s not allowed to use it in inappropriate plants or without appropriate protective measures to prevent contact with children or untrained personnel The images contained in this manual are for an example purposes only and are not binding for the Supplier The Supplier reserves the right to modify components and or parts in order to improve or for any other reason without updating this manu...

Page 5: ...rk on electrical systems in the presence of voltage ELECTRICAL MAINTENANCE OPERATOR Technician in charge of all operations of an electrical nature Can operate in the presence of voltage inside cabinets and connector boxes 1 5 PERSONAL PROTECTION EQUIPMENT This manual assumes that the pump has been installed in workplaces which comply with all mandatory safety requirements in particular it is manda...

Page 6: ...cessary steps to prevent a possible inadvertent return of tension Ensure the proper isolation of the components and ground connection before inserting the tension ALWAYS stop the pump prior to touching it for whatever the reason Wait for the complete pump stopping and make sure that all the installation control devices are properly set in order to avoid any return flow Pump and piping connected to...

Page 7: ... operations and carry out works only when the pump has stopped and cooled down Danger caused by Low Pressure Avoid contact with pump intake while operating Use fitting and connecting parts to the system s piping that can sufficiently resist the vacuum that arises Let air into the intake circuit before any intervention Contact with vacuum points can result in accidents due to hair and or clothing b...

Page 8: ...e instructions given in the company s internal medical safety procedures 3 DESCRIPTION The lobe pumps are volumetric machines that thanks to the rotation of two rotors with three lobes within a suitably shaped chamber create volumes and transfer air through the intake manifold to the outlet one The rotor lobe rotation without contact is synchronized by means of gears and it occurs completely dry w...

Page 9: ...uum or in low pressure The pump transfers a gas from the suction inlet to the blowing outlet with a delivery consistent with the characteristic performance curve applicable for each size version in the machines available range The temperature at suction inlet must be from 12 to 40 C Any other use is prohibited The Supplier is not liable for any damage to persons and or property caused by improper ...

Page 10: ...l amount necessary for its operation and it is already present inside the gear casings and in the shaft seal bell Do not overturn or tilt the packing excessively Max 10 and check that it has no oil stains If everything is intact unpack and control the contents If packaging shows signs of damage due to transport or storage conditions immediately notify the shipping agent and the Supplier It is alwa...

Page 11: ...wing diagram to obtain the best harness in terms of safety and center of gravity BORA 163 HV FP BORA 163 HV FP BORA 233 HV 1083 HV BORA 233 HV 1083 HV Fixing point with installed motor BORA MODEL Fixing point without motor A B 163 HV C B B C 233 HV 353 HV E D A C 463 HV 1083 HV E D BORA 243 FP 543 FP BORA 73HV 153HV BORA 243 FP 543 FP BORA 73HV 153HV Fixing point with installed motor BORA MODEL Fi...

Page 12: ... it should be secured to a perfectly horizontal solid surface in order to avoid tilting and or subsidence in case of transportation of the system user If using feet to secure the pump check that all four feet are resting on the surface 0 2mm and if necessary use thicknesses before tightening them onto the supporting structure We recommend that you install the pump securing it by means of shock mou...

Page 13: ...er materials that could clog and or quickly cover the motor fan or pump s cooling surfaces 4 7 1 MOTOR INSTALLATION ON BLOWERS AND EXHAUSTERS The blower can be installed and supported using either the discharge flange or the proper feet If the feet are used before tightening them to the frame check that all four feet touch properly the base 0 2 mm and if needed use appropriate shims WARNING If the...

Page 14: ... 60Hz BORA FP 1043 M100 2 B5 IEC 72 3 0 3 6kW 50 60Hz BORA HV 673 M132 2 B5 IEC 72 5 5 6 6kW 50 60Hz BORA FP 1263 1673 M112 2 B5 IEC 72 4 0 4 8kW 50 60Hz BORA HV 883 1083 M132 2 B5 IEC 72 7 5 9kW 50 60Hz BORA FP 2313 M132 2 B5 IEC 72 5 5 6 6kW 50 60Hz ATTENZIONE The motor coupling alignment should be carried out following the indications and measures indicated below The excessive clearance in the ...

Page 15: ...lar curves reduces the pump s performance Employing the machine as a blower the use of thick walled steel pipes has a lowering noise effect Clean accurately the pipes removing in particular welding debris particles in order to avoid that foreign objects get inside the compressor and damage it Avoid narrowing the pipes and creating short radius curves The weight of the pipes must not rest on the co...

Page 16: ...ow direction see figure 10 Check that the direction of rotation is correct before starting the pump for the first time or after resetting the electrical connections WARNING In the event of incorrect rotation direction wait for the pump to come to a complete halt before changing the connection and supplying power again In the matter of blowers and exhausters the correct rotation direction can be ve...

Page 17: ...e is an accessory available for blowers in order to avoid overloading of the pump if there were any conditions of excessive backpressure in delivery The valve is usually supplied non adjusted The setting adjustment is to be performed on the operating system start the system with a minimum pre load of the spring increasing it by tightening the nut 1 until the desired pressure is reached Then rotate...

Page 18: ... 9 CHOKED AIR FILTER GAUGE It is particularly recommended for machines that are not constantly checked or closed in a soundproofing booth A pressure switch installed in the appropriate boss on the suction flange shall actuate an alarm signal and in case shut off the motor keeping under control the vacuum level given by filter 5 10 MOTOR ELECTRICAL PROTECTION On the electric feed line install a the...

Page 19: ...ecautions should be taken in order to avoid personnel and or equipment and electric parts nearby coming into contact with it 6 2 START UP DANGER The pump can only be started up after all the indications requirements and prohibitions indicated in this manual have been carefully read understood and respected WARNING Regarding HV and FP volumetric pumps start up the volumetric pump only after the pri...

Page 20: ...exceed the torque T Max Nm obtainable from performance charts as follows P Power kW at max pressure Max Speed n Revolution per minute rpm T max Nm P kW x 20000 n rpm Start delta starting is recommended If the blower is started against full counter pressure it will be impossible to operate the star delta starting method due to lack of torque should the start up be with star delta the blower should ...

Page 21: ... perform tasks with the skills appropriate for intervention DANGER Do not perform any type of operation modification and or repair of any kind except for those listed in this manual DANGER All maintenance work must be carried out with the pump disconnected from the power supply and measures must be adopted to prevent it being reconnected Only open the terminal board of the electric motor after ens...

Page 22: ...ons When dark or cloudy oil has been contaminated and must be changed Regarding HV FP pumps series If oil topping up is frequent it means that the pump internal seals might be damaged Check that the lubricating oil level of the front seal of the motion inlet shaft respects the correct level indicated in the expansion vessel Cold machine 1 4 max Hot machine 3 4 max A reduction of the oil level in t...

Page 23: ...T OF THE 1ST SUPPLY SHAFT SEAL OIL The pump is supplied complete with oil of first topping up Bearing s life is also depending on the degree of contamination of the lubricant It is vital that the oil does not get contaminated and it must be changed after the first 500 hours and then periodically every 5000 hours of usage or at least every 18 month Change the gear and bearing oil as follows repetit...

Page 24: ...paper filters or wash the spongy material filters with frequency proportional to the degree of environmental contamination of the working area or whenever the vacuum gauge on the intake shows loss of pressure 7 2 10 TRASMISSION Check every 2500 hours of work or at least once a year the wear of the rubber blocks in the flexible coupling and in case replace them In case of V belt drive check wear an...

Page 25: ...OBLEMS LIST OF POSSIBLE CAUSES Vain or scarce performance insufficient outlet pressure 1 2 3 4 5 6 7 8 9 10 11 12 17 Excessive performance outlet pressure higher than expected 3 7 13 14 High power absorption 1 2 3 5 7 8 9 13 14 15 16 19 Raised noise and high vibrations 3 4 11 13 14 19 20 21 22 23 24 28 Overheating 1 2 3 5 13 14 15 16 17 18 19 Nonfunctional seal system 15 25 26 27 CAUSES REMEDY PER...

Page 26: ...d to dissipate the produced heat If ventilation is deficient correct Operator 19 Frictions inside the blower booster Stop the machine and rotate slowly by hand If there is friction or contact between the parties call assistance Assistance 20 Rotors out of phase after seizure Stop the machine and rotate slowly by hand If there is friction or contact between the parties call assistance Assistance 21...

Page 27: ... technician 7 Inappropriate Blower booster sizing Check the machine selection and correct it Qualified technician 8 Electric motor improperly connected Check the electric connection and the direction of rotation If it is wrong correct Qualified technician 9 Wrong supply voltage Check the electric motor supply If it is wrong correct Qualified technician 10 Damaged motor Check the motor operation Re...

Page 28: ... Stop the machine and rotate slowly by hand If there is friction or contact between the parties call assistance Assistance 23 The contact of rotors is caused by oxidation Stop the machine and rotate slowly by hand If there is friction or contact between the parties call assistance Assistance 24 Bearings or gears deterioration is caused by lack of lubricant Stop the machine and rotate slowly by han...

Page 29: ...technician 9 No starting up delay Check primary pump starts correctly in advance before the booster pump Correct if necessary Operator 10 Vacuum state defective Check the measuring instrument readings using another one Replace the instrument if necessary Qualified technician 11 Clogged oil separator filters of primary pump Stop the machine and replace the clogged filter cartridge with an efficient...

Page 30: ...rs is caused by oxidation Stop the machine and rotate slowly by hand If there is friction or contact between the parties call assistance Assistance 31 Bearings or gears deterioration is caused by lack of lubricant Stop the machine and rotate slowly by hand If there is friction or contact between the parties call assistance Assistance 32 Blower booster damage is caused by seizure Stop the machine a...

Page 31: ... 3 8 G 398 200 425 455 469 390 145 14 883 HV 1220 300 3 8 G 398 200 425 455 469 390 145 14 1083 HV 1370 300 3 8 G 398 200 425 455 469 390 145 14 BORA MODEL M N O P Q R S JS9 T U V H7 DN 163 HV 40 200 244 585 Ø130 4XM10 8 27 3 165 24 80 233 HV 40 300 294 646 Ø180 4XM12 8 31 3 215 28 100 293 HV 40 300 341 693 Ø180 4XM12 8 31 3 215 28 100 353 HV 40 300 399 751 Ø180 4XM12 8 31 3 215 28 150 463 HV 40 3...

Page 32: ... G 160 160 160 200 334 18 308 379 363 FP 830 200 3 8 G 160 160 160 200 334 18 308 379 543 FP 875 200 3 8 G 160 160 160 200 334 18 308 379 Fig 16 Tab 11 BORA MODEL M N P Q H7 R S JS9 T U V DN 243 FP 3 198 506 Ø130 4XM10 8 27 165 24 80 363 FP 3 198 506 Ø130 4XM10 8 27 165 24 80 543 FP 3 198 506 Ø130 4XM10 8 27 165 24 80 ...

Page 33: ...3 HV 2000 5 5 72 212 273 2 2 1 15 0 45 883 HV 2500 7 5 72 240 298 2 2 1 15 0 45 1083 HV 3250 7 5 74 273 340 2 2 1 15 0 45 Approved Lubricant Mobil SHC 624 Texaco CETUS PAO 46 Operation Temperature P 5 mbar T C 45 Working environment temperature C 0 40 Inlet gas fluid or vapour temperature C 12 40 Environment storage transport temperature C 20 50 A Intake 6 Fitting for measuring the intake pressure...

Page 34: ...ht without motor Weight with motor Oil quantity drive end Oil quantity shaft seal l 1 kW dB A kg kg dm3 dm3 243 FP 70 1 5 68 67 80 0 44 0 45 363 FP 100 2 2 68 74 90 0 44 0 45 543 FP 150 2 2 68 84 100 0 44 0 45 A Intake 5 Name plate B Outlet 6 Fitting for measuring the intake pressure 1 Oil sight glass 7 Oil viewer of the seal on the shaft 2 Oil filler plug 8 Oil drain plug gears and bearings 3 Mot...

Page 35: ...osive Irritant Malodorous Clean Dirty With suspended parts Spec Gravity Viscosity PH TOTAL WEIGHT KGs MAXIMUM DIMENSIONS X cm Y cm Z cm NOISE measured at 1 m Pressure dB A Power dB A INSTALLATION SERVICE Inside Outside Continuous Intermittent Explosive area MOTOR type Frame No Poles No Revolutions RPM Absorbed power Amp Installed Power kW HP Frequency Hz Supply Volt Enclosure IP Insulation class A...

Page 36: ... WITH PARTIAL OR TOTAL SERVICE LIQUID RECIRCULATION NA5 IS BORA GB00 STAMPATO IN ITALIA Manuale Operativo Pompetravaini BORA Inglese Continuing research of POMPETRAVAINI results in product improvements therefore any specifications may be subject to change without notice POMPETRAVAINI S p A Via per Turbigo 44 Zona Industriale 20022 CASTANO PRIMO Milano ITALIA Tel 39 0331 889000 Fax 0331 889090 www ...

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