Polychem PHT401 Operation Manual And Spare Parts List Download Page 4 | Manualshive

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Polychem PHT401 Operation Manual And Spare Parts List Download Page 4

4)

INSTALLATION

It is recommended to always use a dryer unit near the compressor and a filter-regulator-lubricator unit
with pressure gauge (Polychem part # 200-0025) close to the tool air connection to avoid water and
dirt in the valves or in the pneumatic motors. Connect the tool to air with quick connector ¼” and use
minimum 8mm or 3/8” internal diameter pipe; max length for flexible pipe 10 m between tool and
regulator group. Check that your compressor / air distribution plant is able to supply the right air
quantity as shown in the operation manual without losing pressure.

200-0025

TOOL AIR CONNECTION

5) OPERATING ELEMENTS AND / ADJUSTMENTS

DO NOT OPERATE THE TOOL WITHOUT STRAP, YOU COULD DAMAGE THE

FEED WHEEL AND THE WELDING / CUTTING GROUP

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Summary of Contents for PHT401

Page 1: ...ARE PARTS LIST PHT401 PNEUMATIC PLASTIC STRAPPING TOOL READ ALL INSTRUCTIONS BEFORE OPERATING THE TOOL POLYCHEM CORPORATION 6277 HEISLEY ROAD MENTOR OHIO 44060 PHONE 440 357 1500 FAX 440 352 9553 WWW POLYCHEM COM ED 06 11 ...

Page 2: ...p always stand to side of strap away from direction of strap trajectory once cut Hold the upper strap portion and pay attention that the lower strap will snap forward away from you Improper operation excessive tensioning use of non recommended strap or sharp corners on the package could cause a loss of strap tension and or strap breakage that could lead to packaging failure or injury The following...

Page 3: ...NDITIONS POLYCHEM warrants all its tools during a period of 4 months from the shipping date document Warranty includes free replacement of faulty parts ex works The warranty is not valid in case of improper use lack of maintenance tampering arbitrary modifications and reparations use of non original parts disregard of instructions of the operation manual and missing serial number The warranty excl...

Page 4: ... the tool to air with quick connector and use minimum 8mm or 3 8 internal diameter pipe max length for flexible pipe 10 m between tool and regulator group Check that your compressor air distribution plant is able to supply the right air quantity as shown in the operation manual without losing pressure 200 0025 TOOL AIR CONNECTION 5 OPERATING ELEMENTS AND ADJUSTMENTS DO NOT OPERATE THE TOOL WITHOUT...

Page 5: ...ending on strap quality and dimensions pic B Turning clockwise will reduce the force turning counter clockwise will increase the force do not exceed in counter clockwise Adjusting strap tension by clutch The strap tension can also be adjusted with clutch system pic C Turning the nut clockwise the force will be increased turning counter clockwise it will be reduced do not exceed in both directions ...

Page 6: ...essure on strap unscrew the locking screw 1 pic D1 and turn screw 2 pic D2 clockwise the gap will be increased counter clockwise the gap will be reduced Screw 2 pushes against the gearbox housing pin pic D3 After adjusting lock screw 1 again The standard gap is 0 2mm 0 008 pic D4 D1 D2 D3 D4 Clutch adjustment 0 2mm 0 008 1 2 ...

Page 7: ...ap guides 1 and 3 to 19mm 3 4 position pic E1 E3 Replace the strap guide 2 with model 19mm 3 4 pic E2 16 19 13 5 8 3 4 1 2 Replace the strap guides 1 and 3 with 10 13 model in 13mm 1 2 position pic E1 E3 Replace the strap guide 2 with model 13mm 1 2 pic E2 13 16 19 1 2 5 8 3 4 Replace the strap guides 1 and 3 with 16 19 model in required position pic E1 E3 Replace the strap guide 2 with required s...

Page 8: ...nd motor together with right hand and insert the two straps Make sure they are aligned between the body and bottom plate and against the front rear strap guides pic F2 Release the lever pic F3 F1 F2 F3 Push tension lever no 1 until required tension or maximum force motor stalls is reached as shown in pic F4 release lever no 1 and push lever no 2 do not hold down pic F5 to cut and weld the strap F4...

Page 9: ...me set too long G1 G2 G3 7 SERVICING CLEANING Disconnect the air line from the tool before performing any service Periodically clean the tool from strap dust particularly the feed wheel the gripper plates and the cutter by using compressed air or wire brush do not use other tools or objects pic H1 H2 H1 H2 NO seal strength insufficient NO seal strength affected YES right ...

Page 10: ...emove the valve pic L3 remove the 2 locking welding motor screws pic L4 remove the motor pic L5 Pull out the cutter spring with pliers pic L6 insert air into the disconnected pipe to push down the piston and free the cutter and remove it with pliers pic L7 Replace it and reassemble in reverse order putting grease on spring and cutter seat L1 L2 L3 L4 L5 L6 L7 Feed Wheel replacement M1 M2 M3 ...

Page 11: ...h system with the feed wheel pic M8 replace the worn part pic M9 Reassemble in reverse order Bottom plate grippers replacement Remove the 6 bottom plate screws pic N1 unscrew the grippers screws pic N2 replace the parts pic N3 and reassemble N1 N2 N3 Welding gripper replacement Remove the cutter as shown in L1 to L5 sequence remove the bottom plate as point N1 remove the safety circlip from weldin...

Page 12: ...maged Adjust the motor power Strap locks against itself Adjust the gap between feed wheel and grippers around 0 2mm 0 008 try to increase the gap Check if the strap qualities are right for the strapping tool and application Tool is leaking air Check the gaskets and pipes replace if necessary The strap does not seal the upper strap isn t completely cut the cutting is inconsistant Improper weld time...

Page 13: ...616 1 400 0108 B400008 BEARING 6001 2RS 1 400 0073 B400009 BUSHING RING IR 12x16x16 1 401 0008 B400340 AXK1226 SKF 1 401 0009 B400341 AS 1226 SKF 2 400 0095 B500037 SCREW M4X8 1 400 0038 B500039 SCREW UNC 10X1 2 9 400 0044 B500040 SCREW M6X16 6 400 0088 B500043 SCREW ECOFIX M5X12 ZINC 2 400 0199 B500045 SCREW M4X5 1 401 0140 B500047 SCREW M5X8 2 400 7135 B500048 SCREW M4X6 3 401 0248 B500050 SCREW...

Page 14: ... 0090 D001750 WORMGEAR 1 400 0083 D001760 FEEDWHEEL SHAFT 1 400 0080 D001770 SHAFT 1 400 0100 D001780 SPECIAL NUT 1 401 0024 D001800 REAR STRAP GUIDE 5 8 3 4 1 401 0025 D001810 SIDE STRAP GUIDE 5 8 1 401 0026 D001820 SIDE STRAP GUIDE 3 4 1 401 0027 D001830 TENSION START LEVER 1 401 0028 D001840 WELDING START LEVER 1 401 0030 D001870 SUSPENSION HOOK 1 400 0046 D001880 SIDE SUSPENSION HOOK SUPPORT 1...

Page 15: ......

Page 16: ...VE BALL BEARING DIN 625 608 2Z C3 9 1 2 600 200 SPACER RING 10 1 3 600 202 SPACER RING 11 1 2 916 011 PLAIN WASHER DIN 125 A5 3 ST 12 1 2 911 061 HEX SCREW DIN 933 M5x8 8 8 26 1 3 606 337 CARRIER 40 1 3 600 390 FLANGE 55 2 3 600 100 SEALING DISC 61 1 3 603 462 SILENCER 66 1 3 604 710 STRAIGHT PIN 95 1 3 601 106 NAMEPLATE 99 1 3 601 119 REFERENCE PLATE 804 1 3 607 030 ASSEMBLY OF SERVICE PARTS 5 PI...

Page 17: ...BOSCH 0 607 951 445 B900353 TENSION MOTOR ...

Page 18: ...EAR Z 49 29 1 3 606 337 207 PLANETARY GEAR CARRIER 33 6 3 603 201 000 NEEDLE ROLLER 34 2 3 600 103 002 SHIM RING 35 1 3 600 224 000 RETAINING RING 36 1 1 900 900 287 DEEP GROOVE BALL BEARING 6001 DIN 625 38 1 3 606 337 206 PLANETARY GEAR CARRIER 41 1 3 600 905 145 DEEP GROOVE BALL BEARING 42 1 3 600 910 018 FREEWHEELING 43 1 1 900 210 113 O RING 15x2 5 mm 45 3 1 903 230 004 BALL DIN 5401 3 MM III ...

Page 19: ...B200357 PNEUMATIC VALVE ...

Page 20: ...OR 2081 OR 2081 2 28 01 014 0 GASKET HOLDER Øe20 1 29 10 043 0 S PISTON Ø20 WITH SUTTLE WITHOUT SCREW 1 30 11 001 0 SHUTTER GUIDE 1 31 11 004 0 SPRING 1 32 OR 101 OR 101 1 33 10 017 0 SHUTTER HOLE Ø0 5 1 34 OR 2010 OR 2010 1 35 SF 5 32 SPHERE 5 32 AISI 420 grade B 2 36 03 025 0 GUIDE SPRING 1 37 M4x12 SCREW M4x12 UNI 5931 2 38 01 036 0 UNDERPISTON SPRING 1 39 SF 3 32 SPHERE 3 32 AISI 420 grade B 1...

Page 21: ...machinery to which this declarations refers is in conformity with 2006 42 CE Directive and successive modifications as well as with standards EN12100 1 EN12100 2 MODEL PHT401 MACHINE TYPE PNEUMATIC PLASTIC STRAPPING TOOL POLYCHEM CORPORATION 6277 HEISLEY ROAD MENTOR OHIO 44060 Tel 440 357 1500 Fax 440 352 9553 www polychem com Manufactured in Italy ...

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