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Polaris Sportsman 9922553, Owner'S Manual

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Polaris Sportsman 9922553 Owner'S Manual Download Page 55

53

OPERATION

Pre-Ride Checklist

Item

Remarks

Page

Foot brake

Ensure proper operation

38

Hand brake/lever travel

Ensure proper operation

79

Brake fluid

Ensure proper level

76

Front suspension

Inspect, lubricate if necessary

62

Rear suspension

Inspect, lubricate if necessary

62

Steering/steering lock

Unlock the steering; ensure free oper-

ation

40

Tires

Inspect condition and pressure

84

Wheels/fasteners

Inspect, ensure fastener tightness

84

Frame nuts, bolts, fasteners

Inspect, ensure tightness

-

Fuel and oil

Ensure proper levels

41

64

Throttle

Ensure proper operation

37

83

Indicator lights/switches

Ensure proper operation

34

Engine stop switch

Ensure proper operation

35

Mirrors

Adjust for best side/rear vision

37

Air filter, pre-filter

Inspect, clean

86

Air box sediment tube

Drain deposits whenever visible

-

Headlamp

Check operation, apply Polaris dielec-

tric grease when lamp is replaced

89

Brake light/tail lamp

Check operation, apply Polaris dielec-

tric grease when lamp is replaced

90

Riding gear

Wear approved helmet, goggles, and 

protective clothing

16

Summary of Contents for Sportsman 9922553

Page 1: ......

Page 2: ...ng control ALWAYS S use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns S avoid paved surfaces pavement may seriously affect handling and control READ OWNER...

Page 3: ...s Always follow the instructions and recommendations in this manual The manual contains instructions for minor maintenance but informa tion about major repairs is outlined in the Polaris Service Manua...

Page 4: ...ty of production components some minor discrep ancies may result between the actual vehicle and the information presented in this publi cation Depictions and or procedures in this publication are inte...

Page 5: ...ion 4 Safety 7 Features and Controls 34 Operation 51 Emission Control Systems 56 Maintenance 57 Specifications 114 Polaris Products 116 Troubleshooting 117 Declaration of Conformity 121 Warranty 122 M...

Page 6: ...l injury hazard WARNING A WARNING indicates a hazardous situation which if not avoided may result in death or serious injury CAUTION A CAUTION indicates a hazardous situation which if not avoided may...

Page 7: ...basis If you purchased a used Polaris vehicle from a party other than a Polaris dealer please request free safety training from any authorized Polaris dealer Age Restrictions This vehicle is an ADULT...

Page 8: ...using your key number and mating it with one of your existing keys The ignition switch must be replaced if all keys are lost Vehicle Model Number ___________________________________________________ F...

Page 9: ...instruction Take a training course Beginners should receive training from a certified instructor Contact an authorized Polaris dealer or visit the Polaris web site at www polarisindustries com Never p...

Page 10: ...or face shield gloves boots long sleeves and long pants Never consume alcohol or drugs before or while operating this vehicle Never operate at excessive speeds Travel and turn at speeds appropriate f...

Page 11: ...in this manual See page 53 Keep both hands on the handlebars Keep your feet on the footrests Always travel slowly when operating on unfamiliar terrain Use extra caution Use caution when operating on...

Page 12: ...smaller hills before attempting larger hills Avoid climbing hills steeper than 25 Always follow the procedures outlined in this manual for climbing hills See page 22 Always follow the procedures outli...

Page 13: ...follow the procedures outlined in this manual for operating over obstacles See page 21 Always follow the procedures outlined in this manual for operating on slippery or loose surfaces Use extra cauti...

Page 14: ...your vehicle Maintain the proper tire pressure Never modify this Polaris vehicle through improper installation or use of accessories Never exceed the stated load capacity for your vehicle Cargo must b...

Page 15: ...remove the ignition key when the vehicle is not in use to prevent unauthorized use or accidental starting Always unlock the steering before starting the engine See page 40 Hot components can cause ser...

Page 16: ...nt safety labels are provided by Polaris at no charge The part number is printed on the label The following pages repeat the information found on each label General Alert Multi Lingual Before you oper...

Page 17: ...oading information Clutch Cover Alert NO STEP Rack Warning Front and Rear WARNING DO NOT TOW FROM RACK OR BUMPER Vehicle damage or tipover may result causing severe injury or death Tow only from tow h...

Page 18: ...bear a U S Department of Transportation DOT label Approved helmets in Europe Asia and Oceania bear the ECE 22 05 label The ECE mark consists of a circle surrounding the letter E followed by the distin...

Page 19: ...rsonal Protective Equipment PPE bearing markings such as VESC 8 V 8 Z87 1 or CE Make sure protective eye wear is kept clean Gloves Off road style gloves with knuckle pads are the best for comfort and...

Page 20: ...the brakes 3 Start the engine and allow it to warm up 4 Shift the transmission into gear 5 Check your surroundings and determine your path of travel 6 Release the brakes 7 Slowly squeeze the throttle...

Page 21: ...inside of the turn while supporting your weight on the outer footrest Use the same leaning technique for turning in reverse 3 Practice turning at slow speeds before attempting to turn at faster speeds...

Page 22: ...on 3 Be alert 4 Watch the trail 5 Avoid quick sharp turns Tip To correct a rear wheel skid turn the handlebars in the same direction as the skid and shift body weight forward NOTICE Severe damage to t...

Page 23: ...Serious injury or death can result if your vehicle comes in contact with a hidden obstacle 2 Be alert Watch the terrain Use extra caution 3 Never operate over large obstacles 4 Avoid hazards such as l...

Page 24: ...ively slippery or loose surfaces 4 Shift your weight uphill 5 Drive straight uphill 6 Keep your feet on the footrests 7 Drive at a steady rate of speed to avoid stalling 8 Be alert Be prepared to take...

Page 25: ...fully stopped lock the hydraulic parking brake See page 39 Dismount on the uphill side or to either side if the vehicle is pointed straight uphill Turn the vehicle around using the K Turn See page 26...

Page 26: ...uphill 4 Avoid crossing the sides of steep hills 5 Keep your feet on the footrests 6 Steer slightly into the hill 7 If the vehicle begins to tip quickly turn the front wheels downhill if possible or d...

Page 27: ...void driving downhill at an angle which can cause the vehicle to pitch sharply to one side Drive straight downhill 6 Shift your weight rearward 7 Apply the brakes slightly to aid in slowing Always fol...

Page 28: ...ake 3 Leave the transmission in forward gear Turn the engine off 4 Dismount on the uphill side of the vehicle or on the left if the vehi cle is pointing straight uphill 5 Stay uphill of the vehicle an...

Page 29: ...ward start the engine 12 Squeeze and release the brake lever to release the parking brake 13 Release the foot brake and drive slowly downhill Control speed with either the hand or foot brake until the...

Page 30: ...wly balance your weight carefully and avoid sudden movements Maintain a slow and steady forward motion Do not make sudden turns stops or throttle changes 3 Choose a crossing where both banks have grad...

Page 31: ...by your dealer promptly If water has been ingested into the transmission PVT follow the pro cedure on page 99 Always follow the procedures outlined in this manual for driving through water Never drive...

Page 32: ...Parking on an Incline Avoid parking on an incline If it s unavoidable follow these precau tions 1 Stop the engine 2 Place the transmission in PARK 3 Always block the rear wheels on the downhill side 4...

Page 33: ...o not use the override switch unless additional power is required for vehicle movement Use with caution Tip Reverse speed is greatly increased when the override switch is used Do not operate at full t...

Page 34: ...rgo is high Secure off centered loads that cannot be centered and operate with extra caution CARRYING A LOAD on only one rack may cause the vehicle to overturn Split the load between the front rack an...

Page 35: ...ch or exceeding the maximum tongue weight capacity can result in serious damage to the vehicle and will void your warranty Never install a hitch longer than 17 cm Never install automotive accessories...

Page 36: ...ottle This will cancel the reverse speed limit function The override switch also allows activation of All Wheel Drive in reverse if the AWD switch is on Activating the override switch with the throttl...

Page 37: ...ey fob or key ring to the main switch It may contact the gas tank cap when turning causing an interruption to the electrical system and an unexpected engine shut down during operation This could resul...

Page 38: ...e to alert others of an emergency or other situation requiring caution Turn Signal Switch Push the toggle switch either left or right to activate the corresponding turn signal light The indicator on t...

Page 39: ...t start or operate a vehicle with sticking or improperly operating throttle controls Contact your dealer for repair if throttle problems arise Mirrors Use the mirrors to assist in traffic maneuvers Al...

Page 40: ...rates both front and rear brakes Squeeze the brake lever toward the handlebar to apply the all wheel brakes If the rear wheels begin to skid or slide while using the brake reduce lever pressure Aggres...

Page 41: ...handlebar 3 Push the parking brake lock forward to engage the lock 4 Release the brake lever 5 To release the parking brake lock squeeze and release the brake lever Operating the vehicle while the pa...

Page 42: ...place The lock must be replaced if the keys are lost 1 Turn the handlebars to the full left position 2 Insert the steering lock key and turn it clockwise 3 Remove the key 4 Reverse the procedure to u...

Page 43: ...line fuel filter should be replaced by your dealer after every 100 hours of operation or annually Do not attempt to clean the fuel filter Choke The choke assists in starting a cold engine Refer to the...

Page 44: ...ever the vehicle is left unattended always place the transmission in PARK The transmission is locked when it s in PARK Shifting gears with the engine speed above idle or while the vehicle is moving ca...

Page 45: ...le tightly 2 Pull slightly until the starter mechanism engages 3 Pull the rope abruptly to start the engine Extending the recoil starter rope until it stops can cause damage to the recoil assembly Do...

Page 46: ...e spinning release the throttle before switching to AWD Tip The override switch allows activation of AWD in reverse if the AWD switch is on See page 34 Switching to AWD while the rear wheels are spinn...

Page 47: ...nction that limits the vehicle s speed to approximately 11 14 km h Refer to page 34 for addi tional information High water pressure may damage vehicle components Wash the vehicle by hand or with a gar...

Page 48: ...Gear L Low Gear N Neutral R Reverse Gear P Park 2 AWD Indicator This indicator illuminates when the AWD switch is in the AWD position 3 Engine Hour Display Indicator 4 Service Interval Diagnostic Mod...

Page 49: ...traveled by the vehicle on each trip if it s reset before each trip To reset the trip meter select the trip meter mode Press and hold the mode button override button until the total changes to 0 NOTE...

Page 50: ...nd on Any move ment of the tires will also cause the gauge to exit the diagnostic mode To enter the diagnostics mode 1 Turn the key switch off and wait 10 seconds 2 Lock the parking brake 3 Place the...

Page 51: ...your dealer for all major repairs Gear Circuit Diagnostic Screen This screen displays the resistance value in ohms being read at the gear switch input of the gauge This screen is for informational pur...

Page 52: ...button 4 Press and release the mode button once to advance the setting by one hour Press and hold the mode button to advance the hours quickly 5 If you scroll past the intended number press and hold...

Page 53: ...le it s on the vehicle Static electricity between the rack and container could cause a spark Do not smoke or allow open flames or sparks in or near the area where refu eling is performed or where gaso...

Page 54: ...of use Engine and Drivetrain Break in 1 Fill the fuel tank with the recommended fuel See page 41 2 Check the oil level Add oil if necessary 3 Select an open area that allows room to familiarize yours...

Page 55: ...ightness 84 Frame nuts bolts fasteners Inspect ensure tightness Fuel and oil Ensure proper levels 41 64 Throttle Ensure proper operation 37 83 Indicator lights switches Ensure proper operation 34 Engi...

Page 56: ...tarting a warm engine Excessive use of the choke can cause the spark plug to become wet fouled 5 If the engine is cold pull the choke knob out until it stops If the knob doesn t stay where positioned...

Page 57: ...aid in starting Release the throttle lever immediately after the engine starts If the engine does not start and all conditions are favorable change the spark plug and try again 11 If the engine slows...

Page 58: ...Emission Control System The emissions from the exhaust of this vehicle are controlled by engine design including factory set fuel delivery and ignition The engine and related components must be maint...

Page 59: ...rtant for proper vehicle operation If you re not familiar with safe service and adjustment procedures have a qualified dealer perform these operations Severe Use Definition Frequent immersion in mud w...

Page 60: ...ous injury or death Always have an authorized Polaris dealer perform these services Maintenance Chart Key X Perform these operations more often for vehicles subjected to severe use E Emission related...

Page 61: ...ne oil level Pre Ride X E Air filter pre filter Daily Inspect clean often replace as needed X Air box sediment tube Daily Drain deposits when visible Coolant Daily Check level daily change coolant eve...

Page 62: ...necessary E Carburetor air intake ducts flange 50 6 M 800 Inspect duct for proper seal ing air leaks Drive belt 50 6 M 800 Inspect adjust replace as needed Cooling system 50 6 M 800 Inspect coolant st...

Page 63: ...nspect replace as needed X Wiring 100 12 M 1600 Inspect for wear routing security apply dielectric grease to connectors subjected to water mud etc Q Clutches drive and driven 100 12 M 1600 Inspect cle...

Page 64: ...ation interval Item Lube Method Engine Oil Polaris Premium 4 Synthetic 0W 40 See page 63 Brake Fluid DOT 4 Only See page 76 Transmission Oil Polaris AGL Synthetic Gearcase Lube See page 69 Front Deman...

Page 65: ...and protection See page 116 for the part numbers of Polaris products Oil may need to be changed more frequently if Polaris Premium 4 oil is not used Follow the manufacturer s recommendations for ambi...

Page 66: ...ngine Allow it to idle for 30 seconds 4 Stop the engine 5 Remove the dipstick Wipe it dry with a clean cloth 6 Reinstall the dipstick completely 7 Remove the dipstick and check the oil level Add oil a...

Page 67: ...ransmission in PARK 3 Start the engine Allow it to idle for two minutes 4 Stop the engine 5 Clean the area around the drain plug 6 Place a drain pan under the oil tank 7 Remove the drain plug 8 Drain...

Page 68: ...4 N m 13 Reattach the oil line 14 Place towels under the oil filter Using an oil filter wrench turn the filter counter clockwise to remove it 15 Clean the filter sealing area on the crankcase 16 Lubri...

Page 69: ...itially 22 Reinstall the dipstick 23 Place the transmission in PARK 24 Prime the oil pump using the procedure on page 68 25 Stop the engine Check for oil leaks 26 Check the oil level Add oil as needed...

Page 70: ...nected 1 Clamp the vent line 5 cm from the oil tank between the end of the oil tank vent fitting and the vent line s pressure relief slit 2 Start the engine Allow it to idle for 10 20 seconds 3 Remove...

Page 71: ...n the vehicle on a level surface 2 Place the transmission in PARK 3 Remove the fill plug 4 Check the oil level Maintain the level at the bottom of the fill hole threads 5 Add the recommended oil as ne...

Page 72: ...ssion in PARK 3 Remove the fill plug 4 Remove the drain plug 5 Drain the oil into a drain pan 6 Clean the drain plug 7 Reinstall the drain plug Torque to specification See page 69 8 Add the recommende...

Page 73: ...the fluid level at the bottom of the fill hole threads Fluid Level 1 Position the vehicle on a level surface 2 Place the transmission in PARK 3 Remove the fill plug 4 Add the recommended demand drive...

Page 74: ...e transmission in PARK 3 Remove the fill plug 4 Remove the drain plug Drain the fluid into a drain pan 5 Clean the drain plug 6 Reinstall the drain plug Torque to specification See page 71 7 Add the r...

Page 75: ...et and temperatures below 40 degrees F 4 degrees C Continuous operation of the engine without proper jetting when required can cause poor performance overheating or PVT or engine damage See your Polar...

Page 76: ...water See page 116 for the part num bers of Polaris products Always follow the manufacturer s mixing recommendations for the freeze protection required in your area Recovery Bottle Coolant Some coola...

Page 77: ...box cover 2 Open the access door 3 Remove the radiator pressure cap 4 If coolant is not visible slowly add coolant through the radiator filler neck 5 Reinstall the pressure cap Tip Use of a non standa...

Page 78: ...s of Polaris products An over full master cylinder may cause brake drag or brake lock up which could result in serious injury or death Maintain brake fluid at the recommended level Do not overfill Und...

Page 79: ...verfill 1 Position the vehicle on a level surface Make sure the handlebars are straight 2 View the fluid level through the indicator win dow eye on the top of the master cylinder Tip The eye will appe...

Page 80: ...Fluid Foot Brake 1 Position the vehicle on a level surface 2 Remove the seat 3 View the fluid level in the master cylinder 4 Maintain the fluid level between the minimum and maximum marks Do not over...

Page 81: ...ake systems in good operat ing condition Check more often if brakes are used heavily under normal operation 1 Always keep brake fluid at an adequate level See page 76 2 Check the brake systems regular...

Page 82: ...ween two stands as shown in the illustration Position the stands so that the string is flush with the side of the rear tire If available you may use a long straight edge instead of string 4 Measure th...

Page 83: ...g in loss of control Follow the adjustment procedures exactly or see your Polaris dealer for service 1 Remove the upper headlight pod 2 Loosen the four handlebar bolts 3 Adjust the handlebar to the de...

Page 84: ...the panel outward to disengage the side panel from the grommet 4 Pull the panel downward and rearward to remove it Footwell Removal 1 Remove the four screws on the bottom of the footwell 2 Use a flat...

Page 85: ...en the adjuster lock nut 4 Rotate the boot to turn the adjuster until 1 6 3 2 mm of freeplay is achieved at the thumb lever Move the throt tle lever back and forth while adjusting 5 Tighten the lock n...

Page 86: ...y Replace tires when the tread depth measures 3 mm or less Refer to the specifications section beginning on page 114 for recom mended tire type size and pressure Tire Tread Depth Always replace tires...

Page 87: ...ce 2 Place the transmission in PARK 3 Loosen the wheel nuts slightly 4 Place a suitable stand under the footrest frame to raise the wheel slightly off the ground 5 Remove the wheel nuts 6 Remove the w...

Page 88: ...hicle on a level surface 2 Place the transmission in PARK 3 Remove the seat 4 Release the air box cover clips 5 Remove the air box cover 6 Loosen the hose clamp 7 Remove the filter 8 Remove the pre fi...

Page 89: ...ect the filter for debris Blow gently through the filter in the direction of the arrow to check for clogging Replace a damaged or clogged filter 4 Check the hoses for cracks deterioration abrasion or...

Page 90: ...istance from the floor to the center of the headlight and make a mark on the wall at the same height Include rider weight on the seat when measuring 4 Start the engine Turn the headlight switch to hig...

Page 91: ...ill shorten the life of the lamp Hold the plastic part of the lamp 1 Place the transmission in PARK 2 Open the front rack cover 3 Remove the plug at the back of the headlight 4 Pull the harness plug t...

Page 92: ...verse order Front Turn Signal Lamp Replacement 1 Place the transmission in PARK 2 Remove the lens attachment screw 3 Rotate the lamp to remove it 4 Install the new lamp 5 Reinstall the lens Rear Turn...

Page 93: ...d replace ment Spare fuses are provided in a compartment on the top of the access door 1 Open the front box cover and pull open the access door 2 Remove the suspect fuse from the fuse panel If the fus...

Page 94: ...rown There will be few combustion deposits The electrodes are not burned or eroded This indicates the proper type and heat range for the engine and the service The tip should not be white A white insu...

Page 95: ...spark plug wrench to remove the spark plug Turn the plug counter clockwise to remove it 4 Inspect the electrodes for wear and carbon buildup Replace worn or fouled plugs Verify that the gap is at spe...

Page 96: ...fully submerged major engine damage can result if the machine is not thoroughly inspected Take the vehicle to your dealer before starting the engine 1 Move the vehicle out of the water 2 Turn the fue...

Page 97: ...2 8 Tighten the carburetor drain screw 9 Turn the fuel valve on 10 Attempt to start the engine If necessary repeat the drying procedure 11 Have the vehicle serviced by your dealer promptly whether you...

Page 98: ...s Exhaust contains poisonous carbon monoxide gas Never go under the vehicle while it s inclined Remove any combustible materials from the area Wear eye protection and leather work gloves Do not stand...

Page 99: ...t while repeat ing step 5 8 If particles are still suspected to be in the muffler elevate the rear of the vehicle 30 cm higher than the front Block the wheels 9 Place the transmission in PARK Repeat s...

Page 100: ...t high speeds creating large amounts of force on clutch components Extensive engineering and testing has been conducted to ensure the safety of this product However as the owner you have the following...

Page 101: ...varying throttle for 10 15 seconds to expel the moisture and air dry the belt and clutches Do not hold the throttle wide open for more than 10 seconds 6 Allow the engine RPM to settle to idle speed th...

Page 102: ...letely dry before reinstalling the drain plug 1 Place the transmission in PARK 2 Stop the engine 3 Remove the drain screw on the bottom of the recoil housing 4 Allow the housing to drain com pletely 5...

Page 103: ...uce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN Your vehicl...

Page 104: ...move the battery vent tube 6 Disconnect the black negative battery cable first 7 Disconnect the red positive battery cable last 8 Lift the battery out of the vehicle Be careful not to tip a conven tio...

Page 105: ...umulate in an improperly installed vent tube and cause an explosion resulting in serious injury or death Always ensure that the vent tube is free of obstructions and is securely installed as recommend...

Page 106: ...sing a Polaris Battery Tender charger or by charging about once a month to make up for normal self discharge Battery Tender can be left connected during the storage period and will automatically charg...

Page 107: ...front of the vehicle Battery Charging Sealed Battery The following battery charging instructions apply only to the installa tion of a sealed battery Read all instructions before proceeding with the i...

Page 108: ...may explode causing severe injury or death Always watch charging times carefully Stop charging if the battery becomes very warm to the touch Allow it to cool before resuming charging Always verify bat...

Page 109: ...lastic surfaces Do not allow these types of products to contact the vehicle 1 Use a professional type washing cloth cleaning the upper body first and the lower parts last 2 Rinse with clean water freq...

Page 110: ...s dealer to purchase a replacement Replacement safety labels are provided by Polaris at no charge Grease all zerk fittings immediately after washing Allow the engine to run for a while to evaporate an...

Page 111: ...Never use abrasive cleaners on plated or painted surfaces 2 Rinse well with clear water Soap detergents salt dirt mud and other elements can cause corrosion 3 Polish the clean chrome wheels periodical...

Page 112: ...ctions on the container for the recommended amount Carbon Clean removes water from fuel systems stabilizes fuel and removes carbon deposits from pistons rings valves and exhaust systems 3 Allow the en...

Page 113: ...e page 110 2 Remove the spark plug Pour 30 45 ml of engine oil into the plug holes 3 Reinstall the spark plugs Torque to specification 4 Apply dielectric grease to the inside of each spark plug cap Re...

Page 114: ...y off the ground 2 Be sure the storage area is well ventilated 3 Cover the vehicle with a genuine Polaris cover Do not use plastic or coated materials They do not allow enough ventilation to prevent c...

Page 115: ...ent loss during transporting 5 Always tie the frame of the Polaris vehicle to the transporting unit securely with suitable straps or rope Do not attach tie straps to the front A arm bolt pockets Towin...

Page 116: ...ly 120 lbs 55 kg Rear rack capacity and tongue weight not to exceed 180 lbs 81 6 kg Hitch Towing Rating 1225 lbs 555 7 kg Unbraked Trailer Towing Capacity 1786 lbs 810 kg Overall Length 83 in 211 cm O...

Page 117: ...Brake Hand All wheel hydraulic disc Brake Foot All wheel hydraulic disc Brake Parking Transmission park lock and hydraulic lock all wheel Headlight 2 Hi Lo beam on bumper 37 5 watt Taillights 8 26 wa...

Page 118: ...luid 237 ml 2872277 Premium Demand Drive Hub Fluid 9 5 l Coolant 2871323 60 40 Coolant 3 8 l 2871534 60 40 Coolant 95 l Grease Specialized Lubricants 2871312 Grease Gun Kit Premium All Season 2871322...

Page 119: ...se low range only Utility use plowing Use low range only Stuck in mud or snow Shift the transmission to low range Carefully use fast aggressive throttle application to engage clutch WARNING Excessive...

Page 120: ...ned off Turn the fuel valve on Fouled or defective spark plug s Inspect plugs and replace if necessary No spark to spark plug Inspect plugs verify stop switch is on Water or fuel in crankcase Immediat...

Page 121: ...place with recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter malfunction See your dealer Electronic throttle control malfunction See your dealer Other mechanical f...

Page 122: ...Set gap to specs or replace plug Loose ignition connections Check all connections and tighten Low battery voltage Recharge the battery to 12 8 VDC Incorrect fuel Replace with fresh recommended fuel C...

Page 123: ...009 2010 76 8 ___CA32__ TRAIL BOSS 330 2008 2009 2010 76 8 ___BA50__ SCRAMBLER 500 2008 2009 2010 79 6 ___GJ45__ OUTLAW 450 2008 2009 2010 80 7 ___GJ52__ ___GP52__ OUTLAW 525 2008 2009 2010 80 7 ___LH...

Page 124: ...eived the cus tomer copy please contact your dealer immediately NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR POLARIS VEHICLE IS REGISTERED WITH POLARIS Initial dealer preparation and set up of you...

Page 125: ...ow water dirt or other foreign substance ingestion contamination improper maintenance modified components use of aftermarket components resulting in failure unauthorized repairs repairs made after the...

Page 126: ...TNESS FOR A PAR TICULAR PURPOSE ARE LIMITED IN DURATION TO THE ABOVE TWO YEAR WARRANTY PERIOD POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY Some states do not allow limi...

Page 127: ...ection of your manual to your dealer each time your vehicle is serviced This will provide you and future owners with an accurate log of maintenance and ser vices performed DATE KILOMETERS OR HOURS TEC...

Page 128: ...126 MAINTENANCE LOG DATE KILOMETERS OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 129: ...127 MAINTENANCE LOG DATE KILOMETERS OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 130: ...Radiator 75 Cooling System 74 75 Corrosion Removal Chrome 109 D Demand Drive Fluid 71 72 Drive Belt Wear Burn 117 Drivetrain Break In 52 Driving Downhill 25 Driving in Reverse 31 Driving on a Sidehil...

Page 131: ...ystem 56 O Oil Engine 63 68 Transmission 69 70 Oil Change Engine 65 68 Transmission 70 Oil Level Engine 64 Transmission 69 Oil Pump Priming 68 Oil Recommendations Engine 63 Transmission 69 Operator Sa...

Page 132: ...h 34 Turn Signal 36 T Taillight 90 Throttle Cable Freeplay 83 Throttle Lever 37 Tire Tread Depth 84 Tires 84 85 Front Wheel Hub Tightening 84 Tread Depth 84 Wheel Installation 85 Wheel Nut Torque 84 W...

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