Polaris Sportsman 90, Service Manual

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BODY/STEERING/SUSPENSION
4.3
TORQUE SPECIFICATIONS
A-Arm Attaching Bolt 26-30 ft. lbs. (36-40 Nm)
Handlebar Adjuster Block 84 in. lbs. (10 Nm)
Rear Shock Bolts 25 ft. lbs. (35 Nm)
Rear Wheel Hub Nut 78-81 ft. lbs. (108-112 Nm)
Front Shock Bolts 15 ft. lbs. (20 Nm)
Swing Arm Mounting Bolt 26-30 ft. lbs. (36-40 Nm)
Inner Tie Rod Bolts 33-40 ft. lbs. (45-55 Nm)
Outer Tie Rod Bolts 33-40 ft. lbs. (45-55 Nm)
Tie Rod Jam Nuts 12-14 ft. lbs (17-19 Nm)
Motor Mount Bolts-M8 22-25 ft. lbs (30-35 Nm)
Motor Mount Bolts-M10 33-40 ft. lbs (45-55 Nm)
Spindle Nuts 40-45 ft. lbs (58-62 Nm)
Steering Post Mount Nuts 103 in. lbs (11.6 Nm)
Steering Post Nut 62-65 ft. lbs (86-90 Nm)
Steering Nuts 62-65 ft. lbs (86-90 Nm)
Sprocket Bolts 18 ft. lbs (25 Nm)
Chain Tensioner Bolt 84 in. lbs (10 Nm)
Bearing Carrier Mounting Bolts 43 ft. lbs (60 Nm)
Rear Cover Mounting Bolts 84 in. lbs (10 Nm)
Fuel Tank Mounting Bolts 103 in. lbs (12 Nm)
Oil Tank Mounting Bolts 103 In. lbs (12 Nm)
Front Bumper Mounting Bolts 103 in. lbs (12 Nm)
Cab Mounting Bolts 103 in. lbs (12 Nm)
Muffler Mounting Bolts 25 ft. lbs (34 Nm)
NOTE: Refer to exploded views throughout this
chapter for identification and location of components.
SPECIAL TOOLS
Description Part No.
Shock Spanner Wrench 2870872 . . . . . . . . . . . . .
Shock Spring Compressor Tool 2870623 . . . . . . .
ENGINE MOUNTING
1. Install rubber dampers under footrest and install
footrest on frame body.
2. Tighten footrest bolts.
3. There are three (3) engine mounting positions on
the frame. Check each bushing of the engine
brackets for damage or wear before mounting the
engine to the frame body.
1
2
3
4. Insert the engine into the frame body. Mount to
the brackets including the fix tube, spacer tube,
and engine holder seat.
Motor Mount Bolt Torque:
M10= 33-40 ft.lbs. (45-55 Nm)
M8= 22-25 ft.lbs. (30-35 Nm)
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