2.48
9928492 R04 - 2017-2018
RZR
XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
TRANSMISSION AND FRONT GEARCASE
SPECIFICATION CHART
GEARCASE
LUBRICANT
CAPACITY
FILL / DRAIN PLUG TORQUE
Transmission
AGL
without turf mode:
44 oz
(1300 mL)
14 ft-lbs (19 Nm)
with turf mode
(INT’L):
40.5 oz
(1200 mL)
Front Gearcase
Demand Drive Fluid
8.5 oz
(250 mL)
10 ft-lbs (14 Nm)
TRANSMISSION LUBRICATION
NOTE
It is important to follow the transmission maintenance
intervals described in the Periodic Maintenance Chart.
Regular lubricant level inspections should be performed
as well.
The transmission lubricant level should be checked and
changed in accordance with the maintenance schedule.
• Be sure vehicle is positioned on a level surface when
checking or changing the lubricant.
• Check vent hose to be sure it is routed properly and
unobstructed.
Transmission Lubricant Level Check
The fill plug is located on the rear portion of the
transmission gearcase. Access the fill plug at the rear of
the vehicle. Maintain lubricant level even with the bottom
of the fill plug hole.
1.
Position vehicle on a level surface.
2.
Remove the fill plug
q
and check the lubricant level.
3.
If lubricant level is not even with bottom threads
w
,
add recommended lubricant as needed. Do not
overfill.
4.
Reinstall the fill plug and torque to specification.
TORQUE
Transmission Fill / Drain Plug Torque:
14 ft-lbs (19 Nm)
Transmission Lubricant Change
The drain plug is located on the bottom of the
transmission gearcase. Access the drain plug
through the drain hole in the skid plate.
5.
Remove the fill plug (see Chapter 2 – Transmission
Lubrication, page 2.48).
6.
Place a drain pan under the transmission drain plug.
7.
Remove drain plug
e
and allow lubricant to drain
completely.
8.
Clean the drain plug magnetic surface.
9.
Reinstall the drain plug and torque to specification.