Polaris RZR PRO XP 2020, Service Manual

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8.12
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
FRONT DRIVE SHAFT INSTALLATION
1. Install new spring ring
q
on drive shaft. Apply an
anti-seize compound to the splines
w
.
2. Align splines of drive shaft with front gearcase and
reinstall the drive shaft.
3. Install drive shaft into the front bearing carrier.
4. Install the upper and lower ball joint ends into the
front bearing carrier.
5. Install new pinch bolts and nuts
e
. Torque to
specification.
TORQUE
Ball Joint Fasteners:
44 ft-lbs (60 Nm)
6. Install front wheel hub assembly
r
, new cone
washer
t
, and hand tighten the new castle nut.
Install washer with domed side out.
7. Torque wheel hub nut
y
to specification and install a
new cotter pin
u
. Tighten nut slightly if necessary to
align cotter pin holes. Bend both ends of cotter pin
around end of spindle in different directions.
TORQUE
Wheel Hub Castle Nut:
180 ft-lbs (244 Nm)
8. Install new brake caliper mounting bolts and torque to
specification.
TORQUE
Front Caliper Mounting Bolts:
33 ft-lbs (45 Nm)
CAUTION
New bolts have a pre-applied locking agent which is
destroyed upon removal. Always use new brake caliper
mounting bolts upon assembly.
FINAL DRIVE