9940259 R02 - 2022
RZR
PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
12.35
STARTING SYSTEM
STARTER / SOLENOID REPLACEMENT
1. Remove electrical connections from the starter
assembly.
2. Remove two fasteners
q
retaining the starter
assembly and remove the starter.
3. Reverse procedure for starter assembly installation.
Torque fasteners to specification.
TORQUE
Starter Positive Cable Fastener:
11 ft-lbs (15 Nm)
Starter Mounting Fasteners:
26 ft-lbs (35 Nm)
STARTER SOLENOID BENCH TEST
Test the start solenoid by powering the solenoid using
battery voltage for a
maximum of 5 seconds
. With the
solenoid energized, resistance should read about 0 - 0.5
Ω between terminals (A) and (B). If resistance
measurement is out of specification, replace the starter
solenoid.
A
B
Energize
Here
STARTER SOLENOID OPERATION
To energize the Starter Solenoid the following must
occur:
• The brake must be applied to provide a ground path
via the Orange wire.
• The key switch must be turned to the “start” position to
provide 12V power via the Green / White wire.
• Once the pull-in coil is energized, the solenoid
provides a current path for 12V power to reach the
starter motor.
