Polaris RANGER 570 Full-Size Sport 2022 Owner'S Manual Download | Manualshive

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Fluid Part Numbers .................. 149
Fog the Engine ....................... 137
Front Gearcase (Demand

Drive) .................................. 106

Fuel Cap.................................. 54
Fuel Safety............................... 42
Fuel Stabilizer......................... 136
Fuse Box Diagram ................... 128
Fuses ................................... 128

G

Gasoline Handling ..................... 42
Gauge

Display Units ......................... 59
Engine Error Codes ................ 62
Engine Hours......................... 60
Mode Button..................... 45, 59
Odometer ............................. 60
Tachometer ........................... 61
Trip Meter ............................. 60

Gear Selector ........................... 47
Gearcase Specification Chart ..... 107
Gloves .................................... 15

H

Hauling Cargo........................... 75
Headlight Beam Adjustment....... 130
Headlight Lamp Replacement .... 129
Helmet .................................... 15
Hood Latches ........................... 50
Hot Exhaust Systems ................. 39
How To Obtain Warranty

Service ................................ 160

I

Ignition Switch .......................... 45
Improper Tire Maintenance .......... 39
Indicator Lamps ........................ 58
Inspect and Lubricate ............... 136
Instrument Cluster ..................... 55

K

Know Your Riding Area/Tread

Lightly® ................................. 64

L

Labels

Belt Warning..................... 16, 21
Clutch Cover Alert .................. 27
Clutch Cover Warning......... 17, 22
Fuel Transport Warning....... 20, 26
General Alert ......................... 27
Hitch Capacity Alert ................ 28
Maximum Payload Warning ..... 18,

Passenger / Tire Pressure

Warning ......................... 27, 29

Passenger/ Tire Pressure

Warning ......................... 19, 24

Proper Use Warning........... 17, 22
Seat Belt/ Drive Responsibly

Warning .............................. 25

Shift Alert.............................. 29
Shift/ Brake Caution ........... 18, 23

Lightning and Powerlines ............ 42
Lights.................................... 129
Limited Warranty ..................... 157
Load Capacity........................... 76
Low Gear................................. 48
Lubricants / Service Products ..... 149
Lubrication Recommendations ..... 99

M

Maintenance Log..................... 167
Maintenance Overview ............... 95

N

Near Field Communication

(NFC) .................................... 11

New Operator Driving

Procedures ............................. 68

Noise Emission Control System .... 93
Notice ................................... 161

170

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Summary of Contents for RANGER 570 Full-Size Sport 2022

Page 1: ...OWNER S MANUAL For Maintenance and Safety RANGER 570 Full Size Sport RANGER CREW 570 Full Size Sport 2022...

Page 2: ...e except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passeng...

Page 3: ...2022 Owner s Manual RANGER 570 Full Size Sport RANGER CREW 570 Full Size Sport...

Page 4: ...k of BMO HARRIS BANK N A Apple and Apple CarPlay are registered trademarks of Apple Inc Google Play is a registered trademark of Google LLC Copyright 2022 Polaris Inc All information contained within...

Page 5: ...and development of your POLARIS vehicle making it the finest machine we ve ever produced For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this...

Page 6: ...situation which if not avoided COULD result in death or serious injury CAUTION CAUTION indicates a hazardous situation which if not avoided COULD result in minor to moderate injury NOTICE NOTICE prov...

Page 7: ...tion 7 Safety 13 Features and Controls 43 Operation 63 Winch Guide 81 Emission Control Systems 93 Maintenance 95 Specifications 143 POLARIS Products 149 Troubleshooting 151 Warranty 157 Maintenance Lo...

Page 8: ...6...

Page 9: ...ting the vehicle Keep this manual with the vehicle Never operate this vehicle without proper instruction Take an authorized training course See the Safety Training section for more information This ve...

Page 10: ...undesired operation CAUTION Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment CANADA RADIO COMPLIANCE Thi...

Page 11: ...equipment or components that contain radio equipment Component Digital Media Receiver 9200 Series Display Component ID PMX P2 RC 7 Manufacturer Rockford Corporation Polaris Industries Inc Transmitting...

Page 12: ...ce An ignition key can be duplicated only by ordering a POLARIS key blank using your key number and mating it with one of your existing keys The ignition switch must be replaced if all keys are lost q...

Page 13: ...do the following View vehicle specific information Access your Polaris Garage Download and view the owner s manual View accessory instructions Watch helpful videos Access warranty information Check fo...

Page 14: ...12...

Page 15: ...is considered an off road vehicle Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area We strongly advise you to strictly follow the recommended mai...

Page 16: ...cab area The condition occurs most frequently when a vehicle is being operated in high ambient temperatures at low speeds and or high load conditions for an extended period of time The use of certain...

Page 17: ...rcle surrounding the letter E followed by the distinguishing number of the country which has granted approval The approval number and serial number will also be displayed on the label EYE PROTECTION D...

Page 18: ...act your POLARIS dealer to purchase a replacement Replacement safety labels are provided by POLARIS at no charge The part number is printed on the label RANGER 570 FULL SIZE SPORT BELT WARNING The Bel...

Page 19: ...USE WARNING The Proper Use Warning label is located on the ROPS WARNING Require Proper Use of Your Vehicle Do your part to prevent injuries Do not allow careless or reckless driving Make sure operator...

Page 20: ...tion Part number 7171060 English 7181060F French Canadian MAXIMUM PAYLOAD WARNING The Maximum Payload Warning label is located on the ROPS WARNING RANGER NEVER EXCEED IF TOTAL PAYLOAD EXCEEDS 570 Full...

Page 21: ...eed and allow greater distance for braking when carrying cargo Overloading or carrying tall off center or unsecured loads will increase your risk of losing control Loads should be centered and carried...

Page 22: ...1300 lbs 589 kgs Read Operation Maintenance Manual for more detailed loading information Part number 7184165 English 7184165 F French Canadian FUEL TRANSPORT WARNING The Fuel Transport Warning label...

Page 23: ...roper service or maintenance of this PVTsystem can result in vehicle damage SEVERE INJURY or DEATH Always look for and remove debris inside and around clutch and vent system when replacing belt Read o...

Page 24: ...USE WARNING The Proper Use Warning label is located on the ROPS WARNING Require Proper Use of Your Vehicle Do your part to prevent injuries Do not allow careless or reckless driving Make sure operator...

Page 25: ...tion Part number 7171060 English 7181060F French Canadian MAXIMUM PAYLOAD WARNING The Maximum Payload Warning label is located on the ROPS WARNING RANGER NEVER EXCEED IF TOTAL PAYLOAD EXCEEDS 570 Full...

Page 26: ...eed and allow greater distance for braking when carrying cargo Overloading or carrying tall off center or unsecured loads will increase your risk of losing control Loads should be centered and carried...

Page 27: ...DEATH Be Prepared Fasten seat belts Wear an approved helmet and protective gear ALWAYS use vehicle cab doors if equipped Each rider must be able to sit with back against seat feet flat on the floor an...

Page 28: ...icle for any reason Rollovers have caused severe injuries and death even on flat open areas Part number 7185096 English 7185096 F French Canadian FUEL TRANSPORT WARNING The Fuel Transport Warning labe...

Page 29: ...b nets or doors Never exceed seating capacity Always follow proper operating procedures Part number 7183794 CLUTCH COVER ALERT The Clutch Cover Warning decal is located on the clutch cover WARNING Imp...

Page 30: ...d be centered and carried as low as possible in box For stability on rough or hilly terrain reduce speed and cargo Be careful if load extends over the side of the box EV MID SIZE MID SIZE CREW MAXIMUM...

Page 31: ...shift in the park position Part number 7183987 PASSENGER TIRE PRESSURE WARNING The Passenger Tire Pressure Warning is located in the cargo box WARNING Passengers can be thrown off This can cause seri...

Page 32: ...as possible in box For stability on rough or hilly terrain reduce speed and cargo Be careful if load extends over the side of the box EV MID SIZE MID SIZE CREW MAXIMUM CARGO BOX LOAD 226 kg 500 lbs TI...

Page 33: ...rboards of the vehicle during operation Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels To reduce rollover risk be especially careful when enc...

Page 34: ...ping ability Test your brakes after leaving water If necessary apply them lightly several times to let friction dry out the pads Always be sure there are no obstacles or people behind your vehicle whe...

Page 35: ...erminated if any non POLARIS approved equipment and or modifications have been added to the vehicle that increase speed or power The addition of certain accessories including but not limited to mowers...

Page 36: ...PERATION section of the owner s manual for proper operating procedures OPERATING WITHOUT INSTRUCTION Operating this vehicle without proper instruction increases the risk of an accident The operator mu...

Page 37: ...l riders must be able to sit with backs against the seat both feet flat on the floor and both hands on the steering wheel if driving or on a passenger hand hold if equipped USING ALCOHOL OR DRUGS Neve...

Page 38: ...mes PROTECTIVE APPAREL Riding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of a serious injuries in the event of an accident Operator and all passenger...

Page 39: ...ollover Always make sure all cab doors are closed and latched while riding in this vehicle Cab doors are NOT intended to be used as arm rests Always keep hands and feet inside the vehicle at all times...

Page 40: ...the vehicle When determining the weight you are adding to the vehicle include the weight of the operator passengers accessories loads in the rack or box and the load on the trailer tongue The combine...

Page 41: ...n cause loss of consciousness or death in a short time Never start the engine or let it run in an enclosed area The engine exhaust from this product contains chemicals known to cause cancer birth defe...

Page 42: ...Improperly descending a hill could cause loss of control or rollover Always follow proper procedures for traveling down hills as described in this owner s manual STALLING WHILE CLIMBING A HILL CAUTION...

Page 43: ...t verified that the ice is sufficiently thick to support the weight and moving force of the vehicle you and your cargo together with any other vehicles in your party Always check with local authoritie...

Page 44: ...FUELING Gasoline is highly flammable and explosive under certain conditions Always exercise extreme caution whenever handling gasoline Always turn off the engine when refueling Always refuel outdoors...

Page 45: ...PONENT LOCATIONS q Radiator u Electric Compartment w ROPS Cab Frame i Tailgate e Hip Bars o Cargo Box r Seat Belts a Headlights t Cargo Box Release Lever s Front Bumper Bush Guard y Muffler d Fuel Cap...

Page 46: ...y Mode Button u Storage Compartment i Storage Tray o 12V Auxiliary Outlet AUXILIARY OUTLET The vehicle is equipped with 12 volt accessory outlets on the dash Use the outlets to power an auxiliary ligh...

Page 47: ...from moisture MODE BUTTON The button located on the face of the instrument cluster is used to toggle through available mode options in the following order Odometer Trip Meter Tachometer Hour Meter Ser...

Page 48: ...ne STEERING WHEEL The steering wheel can be tilted upward or downward for rider preference Lift and hold the steering wheel adjustment lever while moving the steering wheel upward or downward Release...

Page 49: ...is intended for use on hard packed surfaces with light loads Whenever the vehicle is left unattended always place the transmission in PARK TIP Maintaining shift linkage adjustment is important to ass...

Page 50: ...oads Driving slowly under 10 MPH 16 km h Operating with mud AWD SWITCH The AWD switch has three positions All Wheel Drive AWD Differential Lock Two Wheel Drive 2WD and Off 1WD Turf Mode Press the top...

Page 51: ...THROTTLE PEDAL Push the throttle pedal w down to increase engine speed Spring pressure returns the pedal to the rest position when released Always check that the throttle pedal returns normally befor...

Page 52: ...remains on after starting the engine the EPS system is inoperative See your POLARIS dealer or other qualified person as soon as possible for repair Continued operation could result in permanent damag...

Page 53: ...ats WARNING Falling from a moving vehicle could result in serious injury or death Always fasten your seat belt securely before operating or riding in the vehicle To wear the seat belt properly follow...

Page 54: ...Pull each seat belt completely out and inspect the full length for any damage including cuts wear fraying or stiffness If any damage is found or if the seat belt does not operate properly have the sea...

Page 55: ...he top edge of the net to the receiver latch mounted on the front frame OPENING THE NET 1 To exit the vehicle release the top front latch 2 Rotate the net rearward and slide the lower net rod out of t...

Page 56: ...s and towing capacities EXTREME USE 30 AH BATTERY NON EPS MODELS ONLY If your factory installed battery cannot maintain a charge because of operation in extreme cold or with multiple electrical access...

Page 57: ...INSTRUMENT CLUSTER q Speedometer w Rider Information Center e Indicator Lamps r Mode Button 55 FEATURES AND CONTROLS...

Page 58: ...ge show the level of fuel in the fuel tank When the last segment clears a low fuel warning is activated All segments including the fuel icon will flash Refuel immediately e Information Display Area Th...

Page 59: ...lerts the operator that the preset service interval has been reached Refer to the Periodic Maintenance Chart section to view what service needs to be carried out at your current service interval u 4x4...

Page 60: ...uld result in permanent damage to the EPS unit and increased steering effort Neutral This lamp illuminates when the transmission is in neutral and the ignition key is in the ON position High Beam if e...

Page 61: ...ts of measurement TIP To exit set up mode at any time wait 10 seconds The display automatically exits and returns to the odometer display MEASUREMENT STANDARD METRIC Distance Miles Kilometers Fuel U S...

Page 62: ...e to set the 10 minute and 1 minute segments 6 PRESS and HOLD the Mode Button exit clock mode 7 Turn key to the OFF position ODOMETER The odometer records and displays the distance traveled by the veh...

Page 63: ...service hours display 2 PRESS and HOLD the Mode Button 3 When service hours flash press and RELEASE the Mode Button to set hours to desired setting PRESS and HOLD the Mode Button to save the new servi...

Page 64: ...and seek assistance from your dealer or other qualified technician If the CHECK ENGINE lamp illuminates but an error code is not displayed do the following 1 Toggle the Mode Button through each displ...

Page 65: ...he first 3 hours of operation will damage close fitted engine parts and drive components Do not operate at full throttle or high speeds during the first 3 hours of use ENGINE AND DRIVETRAIN BREAK IN 1...

Page 66: ...al riding club or local officials Help keep our trails open for recreational vehicle use As an off road enthusiast you represent the sport and can set a good example or a poor example for others to fo...

Page 67: ...t Belt Check length of belt for damage check latches for proper operation page 51 Cab Doors If equipped Check doors and latches for wear or damage Grass Leaves Remove grass leaves foreign matter and o...

Page 68: ...dlebars during operation 9 Never consume alcohol or drugs before or while operating this vehicle 10 Always use the size and type of tires specified for your vehicle Always maintain proper tire pressur...

Page 69: ...OTICE Operating the vehicle immediately after starting could cause engine damage Allow the engine to warm up for several minutes before operating the vehicle COLD WEATHER OPERATION If the vehicle is u...

Page 70: ...e the brake pedal and make sure the transmission is in PARK before exiting the vehicle 6 Remove the ignition key to prevent unauthorized use DRIVING PROCEDURES NEW OPERATOR DRIVING PROCEDURES 1 Read a...

Page 71: ...icle handles when making both left and right turns at a slow speed WARNING Operating in TURF mode if equipped when on sloped uneven or loose terrain could cause loss of control and result in serious i...

Page 72: ...ab nets or doors if equipped are properly secured Do not carry more than the recommended number of passengers for your vehicle Allow a passenger to ride only in a passenger seat Slow down Always trave...

Page 73: ...in to lose traction NOTICE Severe damage to the drive train may occur if the AWD is engaged while the wheels are spinning Always allow the wheels to stop spinning before engaging AWD Correct a skid by...

Page 74: ...driving downhill follow these precautions Avoid excessively steep hills ADC Models Always operate in low gear and engage ADC 4X4 before ascending or descending a hill Drive straight downhill Avoid de...

Page 75: ...The large tires on your vehicle may cause the vehicle to float in deep or fast flowing water which could result in loss of control and lead to serious injury or death Never cross deep or fast flowing...

Page 76: ...ngage the park brake if equipped 6 Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle 7 Remove the ignition switch key to prevent unauthorized use PARK...

Page 77: ...ontrol of the vehicle OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS When handling off centered loads that cannot be centered securely fasten the load and operate with extra caution Always attach...

Page 78: ...the load distribution warnings listed on the warning labels The total load operator passenger accessories cargo and weight on hitch must not exceed the maximum weight capacity of the vehicle Never ex...

Page 79: ...the trailer hitch bracket only Do not attach a trailer to any other location which could result in loss of control of the vehicle 6 The total load operator accessories cargo and weight on hitch must n...

Page 80: ...cargo box release lever 9 Lift the front of the cargo box to dump the cargo 10 Lower the cargo box and push down securely to latch 11 Close the tailgate and secure the latches WARNING Operating the v...

Page 81: ...Differential Lock e Differential Unlock Engage the AWD before getting into conditions where front wheel drive may be needed If the rear wheels are spinning release the throttle before switching to AWD...

Page 82: ...n such as sand gravel ice snow obstacles and water crossings Always operate in AWD on these types of terrain WARNING Operating in TURF mode if equipped when on sloped uneven or loose terrain could cau...

Page 83: ...e winch cable fairlead and hook when operating winch 6 Never attempt to jerk a load attached to the winch with a moving vehicle See the Shock Loading section on page 90 7 Always keep the area around t...

Page 84: ...hout warning 14 Never attempt to winch loads that weigh more than the winch s rated capacity 15 The winch motor may become hot during winch use If you winch for more than 45 seconds or if the winch st...

Page 85: ...23 Unplug the remote control from the vehicle when the winch is not in use to prevent inadvertent activation and use by unauthorized persons 24 Never grease or oil the winch cable This will cause the...

Page 86: ...ng strategy if it is not working Always remember that your winch is very powerful There are simply some situations that you and your winch will not be able to deal with Do not be afraid to ask others...

Page 87: ...put your fingers into the hook This could lead to SEVERE INJURY Attach the hook itself onto the load or use a tow strap or chain to secure the load to the winch cable TIP A tow strap is NOT intended t...

Page 88: ...g of the winch cable and reduce the load on the fairlead If freeing a stuck vehicle by attaching to a tree use an item such as a tow strap to avoid damaging the tree during winch operation Sharp cable...

Page 89: ...ay result in winch cable failure 10 Never use straps chains or other rigging items that are damaged or worn 11 The ONLY time a winch equipped vehicle should be moving when using the winch is when that...

Page 90: ...e than 45 seconds or if the winch stalls during operation stop winching and permit the winch to cool down for 10 minutes before using it again 15 After winching is complete especially if winching at a...

Page 91: ...this cable has already been permanently and severely damaged Promptly discontinue use of a winch cable in this condition A kinked winch cable made of wire rope that has been straightened out is shown...

Page 92: ...tra load on the winch winch cable and generates excessive heat from the motor This is a form of shock loading 3 Never tow a vehicle or other object with your winch Towing an object with a winch produc...

Page 93: ...your safety always replace POLARIS winch parts including the cable with genuine POLARIS replacement parts available at your authorized POLARIS dealer or other qualified person 5 Some winch models use...

Page 94: ...92...

Page 95: ...ase system Blow by gases are forced back to the combustion chamber by the intake system All exhaust gases exit through the exhaust system EXHAUST EMISSION CONTROL SYSTEM Exhaust emissions are controll...

Page 96: ...94...

Page 97: ...s the need for replacement parts genuine POLARIS parts are available from your POLARIS dealer Equivalent parts may be used for emissions related service Record maintenance and service in the Maintenan...

Page 98: ...t for fluid leaks add lubricant if needed The break in period consists of the first 25 hours of operation Careful treatment of a new engine and drive components will result in more efficient performan...

Page 99: ...tem Fluid level inspection inspect for fluid leaks add coolant if needed Inspect coolant strength seasonally pressure test system yearly Drive Belt Inspect replace as needed Engine Oil and Filter Chan...

Page 100: ...oad operation extended idle and short trip cold weather operation ADDITIONAL MAINTENANCE INTERVALS Every 200 hours 2000 miles 3200 km Shock Absorbers Change shock oil or rebuild if applicable Inspect...

Page 101: ...ted at the general lubrication interval ITEM LUBE METHOD Engine Oil PS 4 5W 50 4 Cycle Oil Add to proper level on dipstick See page 100 Brake Fluid DOT 4 Brake Fluid Maintain level between fill lines...

Page 102: ...fficient deteriorated or contaminated engine oil will cause accelerated wear and may result in engine seizure accident and injury Always perform the maintenance procedures as outlined in the Periodic...

Page 103: ...he following 1 Position the vehicle on a level surface and turn the engine off 2 Place the transmission in PARK 3 Always clean away all dirt and debris from the dipstick area q before unscrewing the d...

Page 104: ...e engine Allow it to idle for two to three minutes Stop the engine 3 Clean the area around the drain plug IMPORTANT The sealing surfaces on drain plug and crankcase should be clean and free of burrs n...

Page 105: ...dipstick or the oil fill cap on the top of the engine and fill the sump with two quarts 1 9 L of recommended oil 13 Reinstall and tighten the dipstick and the oil fill cap if applicable 14 Make sure t...

Page 106: ...14 ft lbs 19 Nm OIL CHECK The fill plug is located on the rear of the gearcase Maintain the fluid level at the bottom of the fill plug hole To check the transmission fluid do the following 1 Position...

Page 107: ...fill plug q 2 Place a drain pan under the drain plug w 3 Remove the drain plug Allow the fluid to drain completely 4 Clean and reinstall the drain plug Torque to specification 5 Add the recommended fl...

Page 108: ...e during ADC operation change the demand drive fluid If the noise continues please see your dealer or other qualified service person for service OIL CHECK The front gearcase fill plug q is located on...

Page 109: ...LL PLUG TORQUE DRAIN PLUG LEVEL CHECK PLUG TORQUE Transmission Main Gearcase AGL Gearcase Lubricant Transmission Fluid 41 fl oz 1200 mL 10 14 ft lbs 14 19 N m 10 14 ft lbs 14 19 N m Demand Drive Unit...

Page 110: ...12 Nm SPARK PLUG INSPECTION Spark plug condition is indicative of engine operation The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher...

Page 111: ...hould not be white A white insulator tip indicates overheating caused by use of an improper spark plug or incorrect throttle body adjustments WET FOULED PLUG The wet fouled insulator tip is black A da...

Page 112: ...mixed and ready to use Do not dilute with water To ensure that the coolant maintains its ability to protect the engine we recommend that the system be completely drained every five 5 years and fresh A...

Page 113: ...lead to overheating and consequentially engine damage TIP This procedure is required only if the cooling system has been drained for maintenance and or repair But if the overflow bottle has run dry th...

Page 114: ...coolant level between the minimum and maximum marks on the bottle when the fluid is cool 1 Position the vehicle on a level surface 2 Lift the hood View the coolant level in the overflow bottle w 3 If...

Page 115: ...nts The PVTsystem rotates at high speeds creating large amounts of force on clutch components As the owner you have the following responsibilities for your own safety and the safety of others Always f...

Page 116: ...with ratcheting wrench and extension 4 Pull the bottom of the cover outward and over the suspension to remove it 5 Make sure the cover gasket does not fall out of the groove when removing the cover 6...

Page 117: ...speeds to extend the life of the PVTcomponents belt cover etc 13 To install a belt place one end of the belt over the driving clutch Route the belt over the top of the driven clutch and down into the...

Page 118: ...einstall the drain plug 3 Place the transmission in PARK 4 Start the engine 5 Apply varying throttle for 10 15 seconds to expel the moisture and air dry the belt and clutches Do not hold the throttle...

Page 119: ...y least to water below the footrests 2 Dry any water present in the air box Filter replacement is required if water is present 3 Remove the spark plugs Turn the engine over several times using the ele...

Page 120: ...spect the air filter and air box for dirt debris oil or water If the filter needs to be replaced remove the worm gear clamp from the filter neck with a flat blade screwdriver or 6mm socket Slide the f...

Page 121: ...ways use a POLARIS approved replacement filter See page 92 for the part numbers of POLARIS products 7 Make sure the filter is fully seated on the intake boot and that there is no gap between the filte...

Page 122: ...not stand behind or in front of the vehicle while purging the exhaust system Never go under the vehicle while it is inclined Wear eye protection and gloves while servicing Use the following procedure...

Page 123: ...at steps 4 and 5 until no more particles are expelled when the engine is revved 8 Stop the engine Allow the arrestor to cool 9 Reinstall the arrestor plug and remove the outlet cover or plug 121 MAINT...

Page 124: ...ead to early brake fade and the possibility of accident or severe injury Change the brake fluid every two years and any time the fluid becomes contaminated the fluid level is below the minimum or if t...

Page 125: ...an any grease using an approved brake cleaner or alcohol 5 Inspect the brake disc spline and pad wear surface q for excessive wear Change pads when worn to 0 040 in 1 mm STEERING WHEEL INSPECTION Chec...

Page 126: ...setting after the load is removed from the vehicle The increased suspension height will negatively impact vehicle stability when operating without a load Always apply the same adjustment setting to b...

Page 127: ...r personal injury Always maintain proper tire pressure Always use POLARIS approved size and type of tires for this vehicle when replacing tires TIRE TREAD DEPTH Always replace tires when tread depth i...

Page 128: ...Front CREW 122 Nm 90 ft lbs Rear 150 Nm 111 ft lbs Rear CREW 245 Nm 181 ft lbs 126 MAINTENANCE...

Page 129: ...fect tire wear and vehicle handling which can result in serious injury or death Always ensure that all nuts are torqued to specification Do not service axle nuts that have a cotter pin installed Your...

Page 130: ...fuses are provided in the fuse box If you suspect that a fuse or relay may not be working properly your dealer can assist FUSE SIZE FEATURE SUPPORTED 5A Brake Light 10A Drive System Fuel Pump 20A EFI...

Page 131: ...il from your skin leaves a residue causing a hot spot that will shorten the life of the lamp HEADLIGHT LAMP REPLACEMENT CAUTION Hot components can cause burns to skin Allow lamps to cool before servic...

Page 132: ...mark placed on the wall Include the weight of a rider on the seat while performing this step 5 If a headlight needs adjustment locate the adjustment screw at the back of the headlight 6 Loosen the sc...

Page 133: ...L 1 Access the battery via the front underhood storage 2 Disconnect the black negative battery cable first 3 Disconnect the red positive battery cable last 4 Remove the battery hold down strap 5 Lift...

Page 134: ...not drive the vehicle for more than TWO WEEKS Polaris recommends using a BatteryMINDer 2012 AGM 2 AMP charger PN 2830438 which can be ordered through your dealer During charging place the charger outs...

Page 135: ...e DC Action Charge Time 100 12 8 13 0 volts None check monthly None required 75 100 12 6 12 8 volts May need slight charge if no charge given check in 2 weeks 3 6 hours 50 75 12 3 12 6 volts Needs cha...

Page 136: ...o prevent water spots WASHING TIPS Avoid the use of harsh cleaners which can scratch the finish Do not use a power washer to clean the vehicle Do not use medium to heavy duty compounds on the finish A...

Page 137: ...reas are more susceptible to corrosion if not properly cleaned Clean chrome wheels more often if they re exposed to salt or other corrosive elements 1 Wash chrome wheels frequently Use a mild detergen...

Page 138: ...es to allow the stabilizer to disperse through the entire fuel delivery system OIL AND FILTER Change the oil and filter See the Engine Oil section AIR FILTER AIR BOX Replace the air filter See Mainten...

Page 139: ...forced in and around the piston rings and ring lands coating the cylinder with a protective film of fresh oil 6 Reinstall the spark plug caps 7 If POLARIS fuel system additive is not used fuel tank f...

Page 140: ...the vehicle on your own A wheel chock or marker can also be used as an indication of how close you will park the vehicle from the front of the trailer WARNING When loading or unloading a vehicle onto...

Page 141: ...and other loose vehicle parts may fall off while transporting the vehicle Secure or remove all cargo and inspect the unit for loose parts prior to transport WARNING Do not exceed the towing vehicle s...

Page 142: ...cargo CAUTION Always use the provided tie down points Not using the provided vehicle tie down points could lead to premature component failure and or excess wear on the tie down straps WARNING Always...

Page 143: ...TIE DOWN LOCATIONS q Front tie down point w Rear tie down points 141 MAINTENANCE...

Page 144: ...142...

Page 145: ...olant Capacity 5 qts 4 75 L Overall Length 114 in 290 cm Overall Width 60 in 152 4 cm Overall Height 74 in 188 cm Wheelbase 79 5 in 202 cm Cargo Box Dimensions Inside 36 5x54x11 5 in 93x173x29 cm Grou...

Page 146: ...4 cm of travel Throttle Body Size 42 mm Ignition System Digital CDI Driving System Type PVT Shift Type Single Lever H L N R P Gear Reduction Low 13 58 1 Gear Reduction Reverse 28 84 1 Gear Reduction...

Page 147: ...Brake Light 10 L E D 3 1W Indicator Light 1 0 W 145 SPECIFICATIONS...

Page 148: ...4 75 L Overall Length 146 in 370 84 cm Overall Width Box 60 in 152 4 cm Tires 58 in 147 3 cm Overall Height 76 in 193 cm Wheelbase 107 in 272 cm Cargo Box Dimensions Inside 36 5x54x11 5 in 93x173x29 c...

Page 149: ...Body Size 42 mm 570 Ignition System Digital CDI Driving System Type PVT 4 wheel independent shaft lockable differential Shift Type Single Lever H L N R P Gear Reduction Low 13 58 1 Gear Reduction Rev...

Page 150: ...Taillights 10 L E D 28W Brake Light 10 L E D 3 1W 148 SPECIFICATIONS...

Page 151: ...2878069 Pump for Gallon Jug 1 2870465 Demand Drive 1 qt 0 95 L 12 2877922 2 5 gal 9 5 L 2 2877923 Antifreeze Coolant 1 qt 0 95 L 12 2880514 1 gal 3 8 L 6 2880513 Grease Gun Kit Premium All Season 1 2...

Page 152: ...PRODUCT SIZE QUANTITY QUANTITY PART NUMBER 2 5 gal 9 5 L 2 2872280 DOT 4 Brake Fluid 1 2872189 Loctite 565 Thread Sealant 1 2871956 POLARIS Battery Tender Charger 1 2859044 150 POLARIS PRODUCTS...

Page 153: ...NG Excessive throttle may cause loss of control and vehicle rollover Climbing over large objects from a stopped position Shift the transmission to low range and carefully use fast brief aggressive thr...

Page 154: ...152 TROUBLESHOOTING...

Page 155: ...ary No spark to spark plug Inspect plug and replace if necessary Water or fuel in crankcase Your authorized dealer can assist Low battery voltage Recharge the battery to 12 8 VDC Mechanical failure Yo...

Page 156: ...rn or defective spark plug wires Your authorized dealer can assist Incorrect spark plug gap or heat range Set gap to specs or replace plug Loose ignition connections Check all connections and tighten...

Page 157: ...plug gap or heat range Set gap to specs or replace plug Loose ignition connections Check all connections and tighten Low battery voltage Recharge the battery Incorrect fuel Replace with fresh recomme...

Page 158: ...156...

Page 159: ...ot extend the original term of the warranty The duration of this warranty may vary by international region based upon local laws and regulations REGISTRATION At the time of sale the Warranty Registrat...

Page 160: ...ingestion contamination improper maintenance modified components use of aftermarket or unapproved components accessories or attachments use of unapproved software or calibration unauthorized repairs o...

Page 161: ...Y POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE O...

Page 162: ...tion from the country of the selling dealer s authorized location as proof of residence Upon residence verification the servicing dealer will be authorized to perform the warranty repair IF YOU MOVE I...

Page 163: ...istered to government officials or military personnel on assignment outside of the country where the product was purchased will continue to be covered by the Limited Warranty Please work with your dea...

Page 164: ...m the date of purchase whichever comes first This EPA emissions warranty period is extended for at least as long as the standard factory warranty that Polaris provides on the vehicle as a whole The EP...

Page 165: ...OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE THIS EXCLUSION OF CONSEQUENTIAL INCIDENTAL AND SPECIAL DAMAGES IS INDE...

Page 166: ...maintain replace or repair the emission control devices or systems on your vehicle An authorized POLARIS dealer or other qualified person can perform any service that may be necessary for your vehicle...

Page 167: ...Resources Board and Polaris Industries Inc is pleased to explain the emission control system warranty on your model year 2018 and newer Off Highway Recreational Vehicle In California new off highway...

Page 168: ...exceed 30 days As an OHRV EVAP owner you should also be aware that Polaris may deny you warranty coverage if your OHRV EVAP or a part has failed due to abuse neglect improper maintenance or unapproved...

Page 169: ...MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS 167 MAINTENANCE LOG...

Page 170: ...168...

Page 171: ...Weather Operation 67 Component Locations 43 Cooling System 110 Crankcase Emission Control System 93 D Descending Hills Improperly 40 Diagnostic Display Mode 61 Drive Belt Wear Burn 151 Driving Downhi...

Page 172: ...tor Lamps 58 Inspect and Lubricate 136 Instrument Cluster 55 K Know Your Riding Area Tread Lightly 64 L Labels Belt Warning 16 21 Clutch Cover Alert 27 Clutch Cover Warning 17 22 Fuel Transport Warnin...

Page 173: ...11 Radio Compliance Statements 8 Registration Warranty 157 Removal from Storage 137 Removing Corrosion 135 Reverse Operation 73 Rider Information Center 56 Rollover Protective Structure ROPS 53 S Safe...

Page 174: ...ie Down Loading and unloading 138 Minimum Working Load Limit WLL 138 Tie Down Locations 141 W Warning Symbols 4 Washing the Vehicle 134 Welcome Page 3 Wet Fouled Plug 109 Wheel Installation 127 Wheel...

Page 175: ......

Page 176: ...For your nearest Polaris dealer call 1 800 POLARIS 765 2747 or visit www polaris com Polaris Inc 2100 Highway 55 Medina MN 55340 Part No 9940322 Rev 01 Printed in USA...

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