Polaris PB4SQ Replacement Instructions Manual Download Page 2

Page 2

 WARNING

In order to reduce the risk of injury, do 

not permit children to use this product.
To reduce the risk of property damage 

or injury, do not attempt to change the 

backwash (multiport, slide, or full flow) 

valve position with the pump running.
Polaris pumps are powered by a high 

voltage electric motor and must be 

installed by a licensed or certified 

electrician or a qualified swimming pool 

service technician.

 WARNING

RISK OF ELECTRIC SHOCK, FIRE, 

PERSONAL INJURY, OR DEATH

Connect only to a branch circuit that is 

protected by a ground-fault circuit-in-

terrupter (GFCI). Contact a qualified 

electrician if you cannot verify that the 

circuit is protected by a GFCI. Make 

sure such a GFCI should be provided 

by the installer and should be tested 

on a routine basis. To test the GFCI, 

push the test button. The GFCI should 

interrupt power. Push the reset button. 

Power should be restored. If the GFCI 

fails to operate in this manner, the 

GFCI is defective. If the GFCI interrupts 

power to the pump without the test 

button being pushed, a ground current 

is flowing, indicating the possibility of 

electrical shock. Do not use the pump. 

Disconnect the pump and have the 

problem corrected by a qualified ser

-

vice representative before using. 

Due to the potential risk of fire, electric 

shock, or injuries to persons, Polaris 

Pumps must be installed in accordance 

with the National Electrical Code

®

 

(NEC

®

), all local electrical and safety 

codes, and the Occupational Safety 

and Health Act (OSHA

®

). Copies of 

the NEC may be ordered from the 

National Fire Protection Association

®

 

(NFPA

®

) online at www.nfpa.org or call 

617-770-3000, or contact your local 

government inspection agency.
Incorrectly installed equipment may 

fail, causing severe injury or property 

damage.

 WARNING

•  Do not connect the system to an 

unregulated city water system or other 

external source of pressurized water pro-

ducing pressures greater than 35 PSI.
•  Incorrectly installed equipment may 

fail, causing severe injury or property 

damage.
•  Trapped air in system can cause the 

filter lid to be blown off, which can result 

in death, serious personal injury, or 

property damage. Be sure all air is out of 

the system before operating.
To minimize the risk of severe injury 

or death, the filter and/or pump should 

not be subjected to the piping system 

pressurization test.
Local codes may require the pool 

piping system to be subjected to a 

pressure test. These requirements 

are generally not intended to apply to 

the pool equipment such as filters or 

pumps.
Polaris pool equipment is pressure 

tested at the factory.
However, if the WARNING cannot be 

followed and pressure testing of the 

piping system must include the filter 

and/or pump, BE SURE TO COMPLY 

WITH THE FOLLOWING SAFETY 

INSTRUCTIONS:
Check all clamps, bolts, lids, lock rings 

and system accessories to ensure 

they are properly installed and secured 

before testing.
RELEASE ALL AIR in the system 

before testing.
Water pressure for test must NOT 

EXCEED 35 PSI.
Water temperature for test must NOT 

EXCEED 100°F (38°C).

Limit test to 24 hours. After test, visually 

check system to be sure it is ready for 

operation.

NOTICE:

 These parameters apply to 

Polaris equipment only. For non-Po-

laris equipment, consult  equipment 

manufacturer.
Chemical spills and fumes can weaken 

pool/spa equipment. Corrosion can 

cause filters and other equipment to 

fail, resulting in severe injury or proper-

ty damage. Do not store pool chemicals 

near your equipment.

Polaris

®

  PB4SQ™ Booster Pump

Summary of Contents for PB4SQ

Page 1: ...must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exist I...

Page 2: ...local government inspection agency Incorrectly installed equipment may fail causing severe injury or property damage WARNING Do not connect the system to an unregulated city water system or other exte...

Page 3: ...uires adequate ventilation to maintain air temperature at less than the maximum ambient temperature rating listed on the motor rating plate Safety Eye Wear Snap Ring Pliars Adjustable Wrench 9 16 and...

Page 4: ...ng 1 6 R0722700 Base 1 7 R0747800 Spring Drive Band 1 Ceramic Mating Ring 1 8 R0723200 Spring Drive Band 1 Ceramic Mating Ring 1 Back Plate 1 Pump Housing O Ring 1 Diffuser O Ring First Stage Orange 1...

Page 5: ...ting device or heater 1 Remove the capacitor housing cover R0722900 a Loosen but do not remove the 4 screws securing the capacitor cover to the capacitor housing b Lift and remove capacitor housing co...

Page 6: ...may be connected to the pump circuit with the exception of devices that may be required to operate simultaneously with the pump such as a chlorinating device or heater 1 Remove the motor fan cover R0...

Page 7: ...g forward and tighten the bonding lug screw completely The fan cover should not be able to move forward or backward Tighten the other fastening screw completely Check to ensure the fan cover is not lo...

Page 8: ...with the exception of devices that may be required to operate simultaneously with the pump such as a chlorinating device or heater Disconnect electrical power to the pump at the breakers Allow 5 minut...

Page 9: ...ng the pump to normal operation b Insert a standard 1 4 hex key Allen Wrench into the motor shaft through the center of the fan cover mesh The hex key will be used to hold the motor shaft in place whi...

Page 10: ...ease be sure to follow all reassembly steps 9 11 If any parts do not appear to be in optimal condition it is advised that these parts be replaced before returning the pump to normal operation Ensure t...

Page 11: ...r wrench secure the pump housing to the pump motor body by using the 4 retaining bolts and washers 11 Install the drain plug R0723100 R0734300 Install the drain plug and drain plug O ring hand tight D...

Page 12: ...during installation This will ensure a proper water tight seal Thread and tighten the tapered thread of the connector barb into the pump port on the pump body Trim reinforced hose to required length M...

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