Polaris OHT4 Assembly Manual Download Page 2

 

 

So let’s go through the assembly process step by step below, these first steps are really removing it from it’s shipping configuration, 
then the actual assembly process will start once it is laying on  its tires on the ground: 

 

Disassembling the trailer from its shipping configuration: 

Step 1: 

 
 
 
 
 

 

 

 

 

 

 

 

 

 

 

Step 2: 

 
 
 
 
 
 
 

 

 

 

 

 

 

 

 

 

 

 

 

Remove the tongue, by removing the 
bolt  attaching  it  to  the  rear  deck, 
then  just  lift  it  off  the  two  bottom 
supports  and  lay  it  aside  for 
assembly onto the trailer later. 

Then  remove  the  Spare  Tire  & 
Wheel and set aside. 

 

 

Remove  the  bolts  that  attach  the 
rear  deck  to  the  main  deck  and  lay 
the  rear  deck  aside  for  later 
installation onto the main deck. 

 

 

 

 

 

 

 

Summary of Contents for OHT4

Page 1: ...age for winter time storage However our OHT4XX trailers are a lot larger and heavier as they are designed to carry a Slingshot or multiple Powersport toys which are much heavier than the typical motorcycles that our other model trailers haul To give you an example our OHT1 2 3 weigh only 300 400 500 respectively The OHT4 weighs about 850 making it extremely difficult for even two people to stand u...

Page 2: ...ound Disassembling the trailer from its shipping configuration Step 1 Step 2 Remove the tongue by removing the bolt attaching it to the rear deck then just lift it off the two bottom supports and lay it aside for assembly onto the trailer later Then remove the Spare Tire Wheel and set aside Remove the bolts that attach the rear deck to the main deck and lay the rear deck aside for later installati...

Page 3: ...round Remove the two angle upright support bars from the main chassis and move these out of the way You can now start to lower the trailer main deck gradually to the ground until it is standing on its tire and front support angles as shown Go slowly and keep the fork lift tongs pointed slightly up at their tips to assure that the chains do not slip off of them Next remove the forklift brackets The...

Page 4: ...s Step 1 Bolt rear deck to main deck pivots Step 2 Install rear deck center support rail Step 3 Install Jack onto tongue Install tongue under trailer Install spare tire on tongue Install A R Shield Run long bolt through A R Shield spare tire wheel and tongue mounting hole Remove front deck angle supports Install swivel wheel on jack ...

Page 5: ...d one at the rear of the front deck that connects to the rear deck connector Plug your trailer into your tow vehicle and close the lowering valve and it will come up to ride height Test all of you lighting to make sure it is operational Install tie down brackets on the sides of the chassis and mount all the ratchet straps on the ends of these brackets Note This is a preliminary assembly manual we ...

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