5.26
Engine and Cooling Systems
2007 - 2008 600 / 700 / 800 CFI Recoil / Stator
Assembly
Disassembly / Assembly Process
1.
Remove the exhaust pipe and resonator.
2.
If the recoil assembly does not require attention, the recoil
rope can remained attached to the handle. If recoil
component work is desired, reference the Recoil Assembly
section.
3.
Remove the recoil / magneto housing cover. The recoil
assembly is located inside the housing.
4.
Remover the recoil hub from the flywheel. Secure the
flywheel with a strap wrench, PN PU-45419. Remove the
flywheel nut and washer.
5.
Using the flywheel puller tool, PN 2871043, insert the
puller’s three screws into the flywheel.
NOTE: Do not thread the puller screws into the
magneto/stator located behind the flywheel.
6.
Turn the puller center bolt in until the flywheel “pops” off
of the crankshaft.
7.
Mark the location of the magneto / stator plate in several
places using a scribe.
8.
Remove the magneto / stator from the crankcase.
9.
Assembly is reverse of disassembly. Reference the fastener
torque specifications at the beginning of the chapter.
10. Do not use an impact wrench to install the flywheel nut.
RECOIL HOUSING
SPRING
REEL w/ROPE
FRICTION PLATE
HUB
FLYWHEEL
STATOR (MAGNETO)
HANDLE
RATCHET
RETURN SPRING
BUSHING
FRICTION SPRING
RATCHET GUIDE
FLYWHEEL NUT
WIRE RETAINER
A
B
A
C
D
A
=
T
A = 9 Ft.Lbs. (12 Nm)
B = 5 Ft.Lbs. (7 Nm)
C = 90 Ft.Lbs. (122 Nm) - Apply Loctite 242
D = 12 Ft.Lbs. (16 Nm) - Apply Loctite 242
Summary of Contents for FST IQ 2007
Page 45: ...NOTES Model Specifications 1 42 ...
Page 57: ...NOTES General Information 2 12 ...
Page 79: ...NOTES Maintenance 3 22 ...
Page 84: ...4 5 Fuel Systems 4 Carbureted Fuel System Typical ...
Page 88: ...4 9 Fuel Systems 4 Throttle Opening Vs Fuel Flow VM only ...
Page 101: ...4 22 Fuel Systems Chassis Relay ...
Page 103: ...4 24 Fuel Systems Vehicle Speed Sensor ...
Page 119: ...NOTES Fuel Systems 4 40 ...
Page 183: ...NOTES Final Drive and Brakes 6 16 ...
Page 203: ...NOTES PVT System 7 20 ...
Page 297: ...11 12 Battery and Electrical Systems System Schematic CFI ...
Page 305: ...NOTES Battery and Electrical Systems 11 20 ...
Page 310: ...12 1 Wiring Diagrams 2007 600 HO Carbureted 1 of 2 ...
Page 311: ...12 2 Wiring Diagrams 2007 600 HO Carbureted 2 of 2 ...
Page 312: ...12 3 Wiring Diagrams 2007 600 HO Carbureted Hood Harness ...
Page 313: ...12 4 Wiring Diagrams 2007 600 700 CFI Chassis Harness 1 of 2 ...
Page 314: ...12 5 Wiring Diagrams 2007 600 700 CFI Chassis Harness 2 of 2 ...
Page 316: ...12 7 Wiring Diagrams 2007 600 700 CFI Engine Harness ...
Page 317: ...12 8 Wiring Diagrams 2008 IQ Shift 1 of 2 ...
Page 318: ...12 9 Wiring Diagrams 2008 IQ Shift 2 of 2 ...
Page 319: ...12 10 Wiring Diagrams 2008 IQ Shift Hood Harness ...
Page 320: ...12 11 Wiring Diagrams 2008 IQ Shift RMK 1 of 2 ...
Page 321: ...12 12 Wiring Diagrams 2008 IQ Shift RMK 2 of 2 ...
Page 322: ...12 13 Wiring Diagrams 2008 IQ Shift RMK Hood Harness ...
Page 323: ...12 14 Wiring Diagrams 2008 IQ CFI Chassis Harness 1 of 2 ...
Page 324: ...12 15 Wiring Diagrams 2008 IQ CFI Chassis Harness 2 of 2 ...
Page 325: ...12 16 Wiring Diagrams 2008 IQ CFI Engine Harness ...