Polaris 600 HO RMK 155 Owner'S Manual Download Page 20

18

SAFETY

Operator Safety

Drive Belt

Do not operate the engine with the drive belt removed.

Any servicing that requires operation without a belt must be performed 
by your dealer.

NOTICE:

Operation of the engine with the belt removed may result in injury or 
damage to the engine.

Intake Silencer

Do not operate the engine with the intake silencer or filter removed.

NOTICE:

Damage to the engine may occur if the intake silencer or filter are 
removed. 

Clutches

Do not attempt to service the clutches.

All clutch service must be performed by your dealer. The clutch is a 
complex mechanism that rotates at high speeds. Each clutch is 
dynamically balanced before installation. Any tampering may disrupt 
this precision balancing and create an unstable condition.

Cold Weather Drive-Away

Whenever your snowmobile has been parked for a length of time, 
especially overnight, always make sure the skis and track are loosened 
from ice and snow before attempting to drive. Apply the throttle with 
enough authority to put the snowmobile into motion, but always operate 
within safety limits. 

Maneuverability

While much control and maneuverability is achieved through the 
steering system and skis, maximum control is achieved by the shifting 
of your body weight. Maneuverability will change for lighter operators 
or snowmobiles designed to carry a load.

Summary of Contents for 600 HO RMK 155

Page 1: ...ommended and may result in voided warranty coverage Please read the warranty section of this manual carefully IMPORTANT NOTICE TO OWNER Snowmobile Owner s Manual for Maintenance and Safety 600 RMK 600...

Page 2: ...ns in this manual and on all product labels Failure to follow the safety precautions could result in serious injury or death WARNING The engine exhaust from this product contains chemicals known to th...

Page 3: ...recreational vehicles manufactured in the world today Many years of experience have gone into the engineering design and development of your POLARIS vehicle making it the finest machine we ve ever pr...

Page 4: ...on presented in this publication Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inaccuracies Any reprinting or reuse...

Page 5: ...and features The Perfect Fit 50 This section includes suspension set up information and explains how to make additional suspension adjustments for the perfect riding experience Pre Ride Inspections 56...

Page 6: ...4...

Page 7: ...re inspected by your dealer at specific mileage intervals You and your dealer must complete the registration form included with your snowmobile and forward it to us This completed form is necessary to...

Page 8: ...at snowmobiles conform to prescribed sound levels POLARIS snowmobiles are engineered to conform to these SAE standards Our muffler systems are designed to reduce noise levels and must not be altered o...

Page 9: ...a POLARIS key blank with one of your existing keys so if both keys are lost the ignition switch must be replaced Vehicle Model Number ___________________________________________________ Tunnel VIN ri...

Page 10: ...us situation that if not avoided will result in death or serious injury WARNING A WARNING indicates a hazardous situation that if not avoided could result in death or serious injury CAUTION A CAUTION...

Page 11: ...in excellent operating condition at all times Always check major and vital safety components before every ride All POLARIS snowmobiles are designed and tested to provide safe operation when used as d...

Page 12: ...off the ignition open the side panels or hood make the adjustment secure shields and guards secure the side panels and hood and then restart the engine to check its operation WARNING Serious injury ca...

Page 13: ...r will also be displayed on the label Eye Protection Do not depend on eyeglasses or sunglasses for eye protection Whenever riding a POLARIS vehicle always wear shatterproof goggles or use a shatterpro...

Page 14: ...If it isn t possible to ride with others and you must travel into remote areas always carry survival equipment that s appropriate to the conditions you may encounter Such equipment may include but is...

Page 15: ...and speed limits Always be alert and pay attention to the trail ahead If your speed is 40 MPH 64 km h your snowmobile is traveling about 60 feet 18 m per second If you look back for only two seconds y...

Page 16: ...lf a way out Variances in snow depth and or water currents may result in uneven ice thickness You may drown if you break through the ice Never travel on frozen bodies of water unless you have first ve...

Page 17: ...snow is connected You may be riding on a flat slope or snow covered road but if the snowpack above is unstable enough you can trigger an avalanche on a steeper slope above you Always be aware of snow...

Page 18: ...rating on slippery surfaces Inadequate Snow Conditions Since snow provides the only lubrication for the power slide suspension and on liquid cooled models cooling for the engine adequate snow cover is...

Page 19: ...causing serious injury or death Use caution and good judgement when driving in hilly terrain Use extra caution when operating in hilly terrain If climbing a hill is unavoidable keep your weight low an...

Page 20: ...complex mechanism that rotates at high speeds Each clutch is dynamically balanced before installation Any tampering may disrupt this precision balancing and create an unstable condition Cold Weather D...

Page 21: ...ll as yours make sure they take a snowmobile safety course Everyone can benefit from the course Don t jump your snowmobile over large drifts or similar terrain Jumping may injure your back because of...

Page 22: ...50 26 19 12 4 3 10 17 24 31 38 45 52 60 67 74 81 88 95 55 25 18 11 4 3 11 18 25 32 39 46 54 61 68 75 82 89 97 60 25 17 10 3 4 11 19 26 33 40 48 55 62 69 76 84 91 98 Frostbite in 30 min 10 min 5 min W...

Page 23: ...chase a replacement Replacement safety labels are provided by POLARIS at no charge The part number is printed on the label Clutch Warning This warning label is found on the oil bottle WARNING Do not o...

Page 24: ...the windshield WARNING Reverse operation even at low speeds can cause loss of control resulting in serious injury or death To avoid loss of control always Look behind before and while backing up Avoi...

Page 25: ...rom seat back may result in severe injury or death Hot Surface Warning The hot surface warning is on the rear center of the tunnel WARNING Hot Surface Do Not Touch Burns may result Entire top of tunne...

Page 26: ...nfamiliar terrain Excessive speed especially at night or with limited visibility can result in insufficient time for you to react to terrain changes to avoid unexpected obstacles or to stop safely Nev...

Page 27: ...in vehicle control on ice or hard packed surfaces you should have a proper balance of ski carbides to track studs See Owner s Manual for proper use of traction products Repeated stops from high speed...

Page 28: ...11 2 1 3 4 10 9 1 Nosepan 2 Skis 3 Front Bumper 4 Hood 5 Headlight 6 Windshield accessory 7 Handlebar 8 Operator Seat 9 Taillight 10 Rear Bumper 11 Snow Flap 12 Suspension 13 Track 14 Side Panel 15 S...

Page 29: ...ne Stop Switch 5 Throttle Control 6 Recoil Starter Handle 7 Brake Lever 8 Parking Brake Lock 9 Handlebar Grip Warmer Switch 10 Thumbwarmer Switch 11 Electronic Reverse Button 12 Mode Switch 13 Headlig...

Page 30: ...the rear of the tunnel Cargo may be stowed only under the seat and as far forward as possible immediately behind the seat brace The maximum weight capacity for the tunnel is 15 lbs 7 kg Do not exceed...

Page 31: ...l tools are required to remove and install the QUICKDRIVE belt Please see your POLARIS dealer for this service or refer to the instructions provided with the purchase of a new belt Belt Handling Store...

Page 32: ...mobile Use of unapproved parts and accessories may result in Non compliance with government industry requirements Voiding of warranty Injury to self or others This applies but is not limited to the fo...

Page 33: ...ur fuel purchase use the Eth setting as a safeguard Use the following procedure to change the fuel type designation in the gauge Refer to the fuel type selection label located inside the left side pan...

Page 34: ...ases this is temporary and the operator does not need to take any action The engine will return to its normal performance automatically If severe detonation occurs the check engine light will begin to...

Page 35: ...not move when throttle is applied If you wish to use this system see page 41 of the Instrument Cluster section for security system activation and operating instructions Cause of DET Activation Soluti...

Page 36: ...ndlebar or console NOTICE Certain products will damage the lens and other plastic surfaces Do not use alcohol to clean the instrument cluster Immediately clean off any gasoline that splashes on the in...

Page 37: ...indicator flashes continued operation could result in serious engine damage Stop the engine immediately Low Oil Indicator The low oil indicator light may flicker at times due to oil movement in the bo...

Page 38: ...ttable trip meters 2 total engine hours of operation fuel level engine temperature and diagnostic display mode Setting changes must be made with the engine running or with the vehicle powered by an ex...

Page 39: ...When the last segment clears a low fuel warning is activated All segments including the fuel icon will flash Refuel immediately Tip If the fuel icon fails to display an open or short circuit has occur...

Page 40: ...splays first make sure the information display area is set to display either engine speed or vehicle speed 2 Press and hold the mode button on the instrument cluster or the mode switch on the left han...

Page 41: ...To reset a trip meter press and hold the SELECT button or the SET switch until the meter resets to zero Playback Function The playback function allows the rider to record and play back engine speed ve...

Page 42: ...are changed The new settings will remain until changed by the operator Change Method 1 1 Press and release the MODE button or MODE switch until engine temperature displays 2 Press and hold the MODE b...

Page 43: ...eature activated you can lock the ignition to prevent unauthorized use when leaving the snowmobile unattended A locked system will limit engine speed to 3000 RPM which prevents clutch engagement and t...

Page 44: ...s for 3 seconds then release SECURE OFF should be displayed If not repeat this step 3 Wait until ENTER CODE displays then press and release SEL to advance the digit When 0 is displayed press and relea...

Page 45: ...is now unlocked 5 You must now enter a new security code Proceed immediately to TASK 4 TASK 4 Enter Your New Security Code 1 Immediately after locking and unlocking the system and while SECURE OFF is...

Page 46: ...git of your security code is displayed press and release MODE to accept the digit TIP If the ENTER CODE screen exits due to inactivity repeat step 2 4 Continue to use SEL and MODE to select and accept...

Page 47: ...en the first digit of your security code is displayed press and release MODE to accept the digit TIP When the system is locked and engine temperature is above 120 F 49 C the correct password must be e...

Page 48: ...tem Access Quick Reference Now that you have become familiar with the procedure for locking and unlocking the system use the chart below as a quick reference Security System Access Quick Reference Cha...

Page 49: ...ive codes 1 Do not stop the engine 2 With the brake engaged press and release the SELECT button or SET switch to toggle to the diagnostic display mode When a code is active the diagnostic display mode...

Page 50: ...o the electronic control unit is shorted to a wire at battery voltage Diagnostic Codes Component Condition SPN FMI Throttle Position Sensor Voltage Too High 51 3 Voltage Too Low 4 Abnormal Rate of Cha...

Page 51: ...G Maximum Detonation Correction Limit Reached 1352 0 Knock Above Critical Level 16 Knock Level Cylinder 2 PTO Maximum Detonation Correction Limit Reached 1353 0 Knock Above Critical Level 16 Sensor Su...

Page 52: ...n NOTICE Never adjust spring preload to an installed length longer than the maximum or shorter than the minimum lengths in the following chart Damage to the suspension could result Never exceed one in...

Page 53: ...t sufficient for riders over 300 lbs 136 kg optional heavy springs are available Please see your POLARIS dealer Initial RTSS Preload Settings Measure spring length with suspension off the ground Rider...

Page 54: ...the snowmobile more flickable although it may hinder climbing performance For less ski lift transfer increase spring preload by reducing the installed length Rotate the spring 1 2 full turns clockwise...

Page 55: ...ride quality is achieved ASSAULT RMK optional PRO RMK Damping Compression damping can be adjusted at the front suspension and at the rear track shock Make adjustments in 2 click increments then test...

Page 56: ...sting the front suspension be sure the springs on both sides of the vehicle are at the same adjustment Always perform shock spring preload adjustments with the weight of the vehicle removed from the s...

Page 57: ...ars brake lever and throttle lever operate smoothly and do not hit the gas tank windshield or any other part of the machine when turned fully to the left or right If necessary loosen the set screws fo...

Page 58: ...nt Level 89 Chaincase Oil Level 85 Injection Oil Level 71 Parking Brake Lock Brake Lever Brake System 59 60 94 Auxiliary Shut Off Switch Engine Stop Switch 62 Ignition Switch 62 Headlight Taillight Br...

Page 59: ...s Check the following items on a weekly basis or before any long trip Item See Page Check suspension mounting bolts for tightness Check rear idler wheel bolts for tightness 105 Check rear idler adjust...

Page 60: ...l Read the Owner s Manual completely and refer to it often The manual is your guide to safe and enjoyable snowmobiling experience Throttle Lever The throttle and brake are the primary controls of your...

Page 61: ...tes low brake fluid level or air in the hydraulic system Refer to the brake bleeding information on page 96 or see your dealer for service Lever Feel If the brake lever feels spongy when squeezed chec...

Page 62: ...Do not force the lock or it may break The parking brake light on the gauge will light up if the parking brake lever lock is set while the engine is running It will also be lit when the service brake...

Page 63: ...G Use of traction products such as studs increases the possibility of track damage and or failure Driving at high speeds for extended periods of time in marginal lubrication could severely damage trac...

Page 64: ...switch down to stop the engine Pull it up to allow restarting Ignition Switch Make sure the engine stops when the ignition switch is turned to OFF Tether Switch if equipped If your snowmobile has a te...

Page 65: ...n pull abruptly to crank the engine TIP Don t pull the starter rope to the fully extended position and don t allow it to snap back into the housing Damage may result 5 If the engine does not start aft...

Page 66: ...rocedure If the engine fails to start using the normal procedure 1 Push the engine stop switch down to the OFF position 2 Turn the key to the OFF position 3 With both switches OFF squeeze and hold the...

Page 67: ...IS products Never mix brands of oil Serious chemical reactions can cause injection system blockage resulting in serious engine damage Oils may also be incompatible and the result could be sludge forma...

Page 68: ...damage NOTICE Use of any lubricants other than those recommended by POLARIS may cause serious engine damage We recommend the use of POLARIS lubricants for your vehicle Drive with extra caution during...

Page 69: ...eak in period the sound will become similar to that of a traditional chaincase Improper track tension can result in track ratcheting which will affect QUICKDRIVE belt durability Always maintain proper...

Page 70: ...stand to securely support the rear of the snowmobile at the rear bumper The track should be about 4 inches 10 cm off the ground 2 Start the engine and allow it to warm up two to three minutes 3 Depre...

Page 71: ...in or near the area where refueling is performed or where gasoline is stored If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing Never start the...

Page 72: ...ed Prolonged exposure to petroleum based products may damage paint Always protect painted surfaces when handling fuel Fuel System Deicers If you use non ethanol fuel sometimes labeled non oxygenated P...

Page 73: ...ndicator light comes on 2 Open the left side panel 3 View the oil level in the oil bottle 4 Add oil as needed before operating NOTICE Operating the snowmobile without adequate engine lubrication can r...

Page 74: ...switch can result in serious injury or death in the event of an accident If the throttle safety switch does not shut off the engine during a carburetor throttle system malfunction immediately push do...

Page 75: ...the throttle lever operates properly turn the ignition switch on and go through normal starting procedures 5 If the engine doesn t start take the snowmobile to an authorized POLARIS dealer for servic...

Page 76: ...le speed Shift to or from reverse only when the snowmobile is stopped and when engine speed is at idle Look behind the vehicle before and while backing Avoid sharp turns Apply throttle slowly Electron...

Page 77: ...ansmission is in reverse The maximum engine RPM will be 6000 when in reverse TIP If the engine stops running the snowmobile will be in forward gear when it s restarted Disengaging Reverse 1 Stop the s...

Page 78: ...See page 72 for more information about the engine stop switch and throttle safety switch SYSTEM WHAT IT DOES Ignition Switch Interrupts ignition circuit Brake Slows jackshaft Engine Stop Switch Inter...

Page 79: ...tow hitch on the snowmobile should be used If passengers are to be towed on a toboggan or sled make sure the pole is at least four feet 1 2 meters long to prevent any possibility of contact between t...

Page 80: ...ne with a minimum octane level of 87 R M 2 If your snowmobile is equipped with a check engine light and it comes on you must take your snowmobile to a qualified dealer for diagnostic service Specifica...

Page 81: ...rvals All necessary replacement parts and labor incurred with the exception of authorized warranty repairs become the responsibility of the registered owner If during the course of the warranty period...

Page 82: ...See Page Frequency 150 mi 240 km 500 mi 800 km 1000 mi 1600 km 2000 mi 3200 km Pre Season CLUTCH Clutch Alignment Offset without belt 98 I I I Drive Belt Condition 99 I I I I QUICKDRIVE Belt 99 I I I...

Page 83: ...I I Brake System 59 94 I Brake Fluid 95 I FUEL MANAGEMENT Idle RPM I I I Throttle Lever 73 I I I I I Oil Pump Lever synchronize I I I Throttle Position Sensor I I I Fuel Lines 88 I I I I Fuel Filter...

Page 84: ...nsion Fasteners I I I I I Steering Fasteners I I I I C Cooling Fins and Shroud I I I I Skags Wear Bars 109 I I I I I Ski Saddle Spindle Bolts I I I I I Drive Chain Tension 93 I I I I I Hood and Side P...

Page 85: ...lace before starting the engine To open a side panel rotate the two 1 4 turn fasteners at the upper edges of the side panel Release the side panel strap at the lower edge of the panel To remove an ope...

Page 86: ...ed in the Periodic Maintenance Table beginning on page 80 and before seasonal storage When operating in heavy wet snow conditions lubricate every 500 miles 800 km Lack of lubrication will adversely af...

Page 87: ...cloth 5 Reinstall the fill plug Torque to 6 10 ft lbs 8 13 Nm Oil Change 1 Position the vehicle on a level surface 2 Place a drain pan under the drain plug Remove the drain plug Allow the oil to drai...

Page 88: ...spark plugs at the intervals outlined in the Periodic Maintenance Table beginning on page 79 Use recommended spark plugs with the proper gap Use only resistor type spark plugs Torque spark plugs to 1...

Page 89: ...Reverse the procedure for spark plug installation Torque to specification 5 Reinstall the spark plug cap Spark Plug Condition Normal Plug The normal insulator tip is gray tan or light brown There wil...

Page 90: ...for replacement of the fuel filter at the intervals outlined in the Periodic Maintenance Table beginning on page 80 Contaminated or poor quality fuel will shorten the life of the fuel filter and resu...

Page 91: ...See page 120 for POLARIS products Never add tap water to the cooling system Minerals cause deposits and may react adversely with the metals in the engine and cooling system Coolant Level The engine co...

Page 92: ...ine frequently to allow it to cool down Flashing Indicator If the indicator flashes continued operation could result in serious engine damage The system will automatically reduce engine power and crea...

Page 93: ...this time 5 Remove the bleed screw from the water outlet manifold and or the thermostat housing Allow the coolant to bleed through the system until it runs out the bleed holes Reinstall the bleed scr...

Page 94: ...cting CAUTION Hot exhaust system parts can cause burns Allow adequate time for the exhaust system to cool Never perform this procedure with the engine running 1 Open the side panels and remove the hoo...

Page 95: ...lack to the tensioner side Lock the brake lever lock or have an assistant hold the brake lever firmly 3 Loosen the adjuster bolt jam nut 4 Finger tighten the adjuster bolt until it can no longer be ad...

Page 96: ...that brake lever travel is not excessive Always replace brake pads when the brake pad material becomes thinner than the backing plate approximately 1 16 inch or 1 5 mm Brake Components 1 Brake Calipe...

Page 97: ...ke fluid always discard any unused portion Never store or use a partial bottle Brake fluid is hygroscopic meaning it rapidly absorbs moisture from the air The moisture causes the boiling temperature o...

Page 98: ...Fill the master cylinder reservoir to between the MIN and MAX marks or 1 4 5 16 inch 6 8 cm below the lip of the reservoir opening Reinstall the gasket and cover 3 Slip a rubber tube over the ball of...

Page 99: ...the headlight assembly 2 Remove the wire harness connector from the back of the headlight 3 Grasp the bulb housing and turn it counter clockwise to remove the bulb 4 Apply dielectric grease to the so...

Page 100: ...epairs have been made All clutch maintenance and repairs must be performed by an authorized POLARIS dealer Any unauthorized modifications to clutches such as adding or removing weights will void the w...

Page 101: ...mperature Reinstall it before starting the snowmobile QUICKDRIVE Belt Condition PRO RMK Periodically check the condition of the QUICKDRIVE belt Inspect the belt for signs of excessive wear frayed edge...

Page 102: ...and apply downward pressure while measuring at point 2 This measurement should be 1 1 4 inches 3 2 cm Drive Belt Adjustment 1 Loosen the 7 16 inch jam nut on the belt width adjuster 2 Using a 1 8 inch...

Page 103: ...ard motion 2 Turn the ignition key off Wait for the engine to come to a complete stop 3 Lock the parking brake 4 Remove the left side panel 5 Rotate the driven clutch counter clockwise 1 4 turn by han...

Page 104: ...the open position install the drive belt TIP Install the belt so that the numbers can be read correctly on the left side of the vehicle or in the direction in which the belt was originally installed...

Page 105: ...needs snow for lubrication Excessive wear indicates insufficient lubrication A new rail slide can cause faster heat build up in limited lubrication resulting in excessive wear WARNING Operating with...

Page 106: ...d alignment TIP Tension adjustments should be made only after the track is warmed up and limber 1 Turn the engine off 2 Lift the rear of the snowmobile and safely support it off the ground 3 Place the...

Page 107: ...equal adjustment on both sides of the track 9 Repeat the measurement on the other side of the track TIP Check more frequently when the snowmobile is new 10 Start the engine and slowly rotate the trac...

Page 108: ...Stop the engine and let the track come to a stop do not apply brakes 3 Inspect track alignment by looking through the track window to make sure the rails are evenly spaced on each side If the track ru...

Page 109: ...107 MAINTENANCE Steering System Steering Inspection Each week or before a long ride check all steering system fasteners and tighten if necessary...

Page 110: ...icle weight compressing the suspension measure 10 inches 25 4 cm forward from the center of the ski mounting bolt See illustration At this point measure between the skis This is measurement X 3 Perfor...

Page 111: ...le control while turning on hard packed snow or ice Check skags before each use of the snowmobile to ensure positive steering characteristics Skags must be replaced when worn to half their original di...

Page 112: ...wear limit indicator groove to indicate the minimum permissible slide thickness Replace the rail slides if they are worn to the top of the groove at any point along their length Failure to do so may...

Page 113: ...nnect the red positive battery cable last 4 Remove the battery Battery Installation When installing a new battery make sure it s fully charged prior to its initial use Using a new battery that has not...

Page 114: ...uring the storage period and will automatically charge the battery if the voltage drops below a pre determined point Battery Charging The following battery charging instructions apply only to the inst...

Page 115: ...explode causing severe injury or death Always watch charging times carefully Stop charging if the battery becomes very warm to the touch Allow it to cool before resuming charging Tip Always verify ba...

Page 116: ...entive measures to aid against deterioration and to prolong the useful life of many components See page 120 for the part numbers of POLARIS products Cleaning and Preservation Proper storage starts wit...

Page 117: ...d of more than 60 days the engine must be fogged with fogging oil Follow the engine fogging instructions provided on the container Always add Carbon Clean or a fuel conditioner stabilizer to the fuel...

Page 118: ...cm Brake Type Hayes Phantom Phantom Lite Drive Clutch Center Distance 11 5 inches 29 cm Drive Belt P N 3211115 Drive Clutch P 85 Driven Clutch LW Team Roller Reverse Reverse Transmission Electronic R...

Page 119: ...72 Pitch 2700 3350 9000 11000 10 54 1321685 Black Green 7042083 LH BLK PUR TEAM LW 7043363 56 42 36 LW ER 5135403 20 42 72 Pitch Clutching Chart ALTITUDE Meters Feet Drive Clutch Shift Weight Drive Cl...

Page 120: ...2 cm RMK ASSAULT 46 5 inches 118 cm All Other Brake Type Hayes Phantom Lite Drive Clutch Center Distance 11 5 inches 29 cm Drive Belt P N 3211115 Drive Clutch P 85 Driven Clutch LW Team Roller Reverse...

Page 121: ...0 42 72 Pitch 3000 3600 10000 12000 10 58 1321588 140 330 7043829 LH BLK PUR TEAM LW 7043363 56 42 36 LW ER 5135403 20 42 72 Pitch Clutching Chart ALTITUDE Meters Feet Drive Clutch Shift Weight Drive...

Page 122: ...qt 95 l 2873106 SCL Synthetic Chaincase Lubricant gal 3 8 l Grease Specialized Lubricants 2871312 Grease Gun Kit All Season 3 oz 89 ml 2871322 All Season Grease 3 oz 89 ml cartridge 2871423 All Season...

Page 123: ...ke sure the fuel valve is on Make sure tank contains fuel Ice may be in the fuel line filter or pump Add isopropyl alcohol to the fuel system SEE YOUR DEALER Poor engine compression This indicates a m...

Page 124: ...way from slow speed Sheared teeth on QUICKDRIVE belt Replace QUICKDRIVE belt Drive belt surface flat spots Inspect and replace as needed Noise in drive system Broken drive clutch components SEE YOUR D...

Page 125: ...oid riding in high ambient temperatures Check for snow ingestion Ice and snow build up between track and tunnel Warm the engine at least five minutes Take the drive belt off the snowmobile in extremel...

Page 126: ...on page 50 Too little weight transfer when climbing Refer to the suspension adjustment and set up information beginning on page 50 Machine darts from side to side Check ski alignment see page 108 Make...

Page 127: ...this manual Your dealer is also familiar with POLARIS policies and procedures and will be happy to assist you When contacting us about parts service or warranty always provide the following informati...

Page 128: ...d by POLARIS including but not limited to Two year extended engine coverage Two year powertrain coverage Extended service contract See your dealer for details and separate terms and conditions for any...

Page 129: ...components use of aftermarket components unauthorized repairs repairs made after the warranty period expires or by an unauthorized repair center use of the product in competition or for commercial pur...

Page 130: ...AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR I...

Page 131: ...he selling dealer s authorized location as proof of residence Upon residence verification the servicing dealer will be authorized to perform the warranty repair If you move If you move to another coun...

Page 132: ...tside of the country where it was purchased and you have not followed the procedure set above your product will no longer be eligible for warranty or service bulletin coverage of any kind other than s...

Page 133: ...omponents of systems if their only purpose is to control emissions Repairing or replacing other components not covered by this warranty is the responsibility of the vehicle owner This Emissions Limite...

Page 134: ...or workmanship This Limited Warranty does not cover damage due to accidents abuse or improper handling maintenance or use This Limited Warranty also does not cover any engine that has been structurall...

Page 135: ...r each time your snowmobile is serviced This will provide you and future owners with an accurate log of maintenance and services performed on the snowmobile DATE MILES KM TECHNICIAN SERVICE PERFORMED...

Page 136: ...134 MAINTENANCE LOG DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 137: ...em 89 91 Cooling System Bleeding 91 Cooling System Flushing 90 Customer Service 125 D DET 32 33 Diagnostic Display Codes 48 49 Diagnostic Display Mode 47 Disabled Operators 12 Display Standard Metric...

Page 138: ...nspection Pre Ride 56 Instrument Cluster 34 49 Intake Filters 88 Intake Silencer 18 L Lights 97 Headlight Replacement 97 Taillight Brake Light 97 Lubrication 84 85 Rear Suspension 84 M Maintenance Int...

Page 139: ...Steering System Inspection 61 Stopping Emergency 76 Storage Procedures Seasonal 114 115 Storage Cargo 28 Storage Daily 77 Storage Tools 28 S Survival Preparation 12 Suspension Adjustments 50 54 Suspen...

Page 140: ...For your nearest Polaris dealer call 1 800 POLARIS 765 2747 or visit www polaris com Polaris Industries Inc 2100 Hwy 55 Medina MN 55340 Part No 9925091 Rev 01 Printed in USA 9925091...

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