Polaris 2016 GEM e2 Owner'S Manual Download Page 109

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107

MAINTENANCE

Fuse and Relay Recommendations

NOTICE:

12V fuses must not be used in 48V applications. 48V fuses must not be used in 12V

applications. Always install fuses with the recommended amperage to avoid damage to the

electrical system.

Standard 12V Fuses

Application

Size

Location

Drive; Constant;

Internal Lighting

5 amp

12V Fuse Center

Horn; Display

10 amp

12V Fuse Center

Wiper; ACC; Lights

15 amp

12V Fuse Center

VCM

20 amp

12V Fuse Center

Chassis

30 amp

12V Fuse Center

Optional 12V Fuses

Application

Size

Location

Lithium-ion

5 amp

Lithium-ion Harness

Beacon Light

7.5 amp

Beacon Harness

Security Light

7.5 amp

Security Light

Harness

Stereo

10 amp

Stereo Harness

EPS

30 amp

EPS Harness

Standard 48V Fuses

Application

Size

Location

Motor Controller/

BMC

5 amp

48V Fuse Center

DC-DC; Charger

30 amp

48V Fuse Center

Optional 48V Fuses

Application

Size

Location

Lithium-ion

5 amp

Lithium-ion Harness

Heater Heating

Element

30 amp

Heater Harness

Defrost

30 amp

Defrost Harness

Summary of Contents for 2016 GEM e2

Page 1: ...Pantone 419C 2016 Owner s Manual for Maintenance and Safety Read this manual carefully It contains important safety information ...

Page 2: ...ARNING Read understand and follow all of the instructions and safety precautions in this manual and on all product labels Failure to follow the safety precautions could result in serious injury or death ...

Page 3: ...1 ...

Page 4: ...constant improvements in the design and quality of production components some minor discrepancies may result between the actual vehicle and the information presented in this publication Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inaccuracies Any reprinting or reuse of the depictions and or procedures contained ...

Page 5: ...3 TABLE OF CONTENTS Introduction 6 Safety 12 Features and Controls 32 Operation 88 Maintenance 98 Specifications 134 Warranty 138 Maintenance Log 150 Index 153 ...

Page 6: ...cles manufactured in the world today With our many years of experience in design and manufacturing we proudly bring you only the finest of vehicles Snowmobiles RZR sport vehicles All terrain vehicles ATVs GEM electric vehicles Low emission vehicles LEVs VICTORY motorcycles RANGER utility vehicles INDIAN motorcycles BRUTUS work vehicles POLARIS POWER generators SLINGSHOT three wheel motorcycles POL...

Page 7: ...performed only by an authorized GEM dealer technician If questions arise after reading the manual please contact GEM customer service Be prepared to provide your Vehicle Identification Number VIN and date of purchase Your authorized GEM dealer knows your vehicle best and is interested in your total satisfaction Your GEM dealership can provide for all of your service needs during and after the warr...

Page 8: ...le regulations and can be operated on many streets posted with low speed limits Please familiarize yourself with all laws and regulations concerning the operation of the vehicle in your area This manual applies to the following GEM vehicles GEM e2 two passenger GEM e4 four passenger GEM eL XD two passenger extra duty long bed GEM e6 six passenger ...

Page 9: ...potential personal injury hazard WARNING A WARNING indicates a hazardous situation which if not avoided may result in death or serious injury CAUTION A CAUTION indicates a hazardous situation which if not avoided may result in minor or moderate injury NOTICE A NOTICE indicates a situation that may result in property damage The Prohibition Safety Sign indicates an action NOT to take in order to avo...

Page 10: ...safety warnings precautions and operating procedures before operating the vehicle Keep this manual with the vehicle This vehicle is an ADULT VEHICLE ONLY NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid driver s license Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels Operate this vehicle only on public or...

Page 11: ... located on the left rear section of the interior roof panel See page 10 The VIN indicates the model year model type and serial number of your vehicle The manufacturer s label also contains the Gross Vehicle Weight Rating GVWR and Gross Axle Weight Rating GAWR information for your vehicle Never exceed the GVWR or the GAWR See page 22 Replacement Keys To order an extra or replacement key for the ig...

Page 12: ...10 INTRODUCTION Manufacturer s Label Vehicle Information Label Manufacturer s Label VIN GVWR Information Tire Wheel Information GAWR Information Date of Manufacture USA Label EU Label ...

Page 13: ... Serial Number on case of motor __________________________________________________________ Ignition Key Number stamped on key ___________________________________________________________ Accessory Lock Key stamped on key _________________________________________________________ Accessory TrunkBack Lock Key if equipped ____________________________________________________ Date Purchased _____________...

Page 14: ... labels depicted in this manual differ from the labels on your vehicle always read and follow the instructions of the labels on the vehicle If any label becomes illegible or comes off contact your authorized GEM dealer to purchase a replacement Replacement safety labels are provided at no charge The part number is printed on the label General Warning Seat Belt Warning Front Seat Passenger ...

Page 15: ...cement city and state officials for variations in your area Never exceed the passenger and cargo limits of this vehicle Do not start or operate vehicle until all occupants are seated with seat belts fastened Avoid sharp turns on inclines and at high speeds may cause rollover Reduce speed on wet and slippery surfaces and in turns Do not leave children unattended in vehicle Set handbrake before leav...

Page 16: ...r seat Second and third row seat belt warning labels are located on the seat belt drop down bars for the row ahead WARNING TO AVOID PERSONAL INJURY OR DEATH Always fasten your seat belt Solar Panel Do Not Stack Warning 7181565 This label is located at the rear center of the solar panel if equipped WARNING DO NOT STACK Solar Panel Warning ...

Page 17: ...runkBack WARNING Never carry passengers on rear platform Passengers can be thrown off This can cause serious injury or death WARNING STANDARD CARGO LIMIT 15 kg 33 lbs S BED TRUNK BACK CARGO LIMIT 150 kg 330 lbs Distribute weight evenly Ensure loads are properly secured Total weight of passengers accessories and cargo must not exceed gross vehicle weight rating in owner s manual Passenger Cargo War...

Page 18: ...bs 68 kg D Maximum Gross Trailer Weight 1100 lbs 499 kg A B Vehicle Rated Capacity 1450 lbs 658 kg A B D Must not exceed stated Vehicle Combination Rated Capacity 1450 lbs 658 kg Vehicle Dry Weight 1585 lbs 719 kg A B Vehicle Dry Weight Maximum Gross Vehicle Weight 3000 lbs 1361 kg A B D Vehicle Dry Weight Must not exceed stated Maximum Gross Vehicle Combination Weight 3000 lbs 1361 kg Cargo capac...

Page 19: ...llow anyone under age 16 to operate this vehicle and never allow anyone without a valid driver s license to operate this vehicle Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels Always make sure the seat belts are secured for operator and all passengers before operating Never exceed the maximum occupant capacity of your vehicle WARNING GEM e...

Page 20: ... rollover Always be sure there are no obstacles or people behind your vehicle when operating in reverse When it s safe to proceed in reverse move slowly Avoid turning at sharp angles in reverse Always use the proper size and type of tires and always maintain proper tire pressure as specified in this manual and on safety labels Never modify this vehicle through improper installation or use of acces...

Page 21: ...fficient to cause death by electrocution With the exception of battery inspections and refilling the water in flooded type batteries never attempt to perform service on the electric drive system including the battery pack unless you are properly trained to work on electrical systems Your authorized GEM dealer can provide battery related service ...

Page 22: ...rds of the vehicle during operation Never consume alcohol or drugs before or while operating this vehicle Never operate at excessive speeds Always travel at a speed proper for the traffic visibility and operating conditions and your experience Never attempt jumps doughnuts or other stunts Always inspect your vehicle each time you use it to make sure it s in safe operating condition Always follow t...

Page 23: ...ssive speeds Always have this vehicle inspected by an authorized service dealer if it has been involved in an accident Always be alert for obstacles when operating this vehicle Never attempt to operate over obstacles Always be careful of skidding or sliding On slippery surfaces such as ice travel slowly and exercise caution to reduce the chance of skidding or sliding out of control Never operate t...

Page 24: ...rol NEVER exceed the GVWR of your vehicle The maximum payload capacity of your vehicle is the maximum weight you may add to your vehicle without exceeding the GVWR This capacity is determined by calculating the difference between your vehicle s GVWR and wet weight Refer to the specification section of this manual or the Manufacturer s Label on the vehicle for model specific information ...

Page 25: ...ng to your vehicle and to ensure you do not exceed the maximum payload capacity include the following operator body weight passenger body weight weight of all occupants apparel and items in or on apparel weight of any options or accessories and their contents weight of any additional cargo on the vehicle ...

Page 26: ...risk of bodily injury The warranty on your vehicle is terminated if any equipment has been added to the vehicle or if any modifications have been made to the vehicle that increase its speed or power The addition of certain accessories including but not limited to mowers blades tires sprayers or large racks may change the handling characteristics of the vehicle Use only GEM approved accessories and...

Page 27: ...al for proper operating procedures Age Restrictions This vehicle is an ADULT VEHICLE ONLY NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid driver s license Seat Belts Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of an accident or sudden stop Occupants must wear seat belts at all times Always make sure the...

Page 28: ... understand the Owner s Manual and all warning and instruction labels before operating the vehicle Ventilation When Charging Batteries Failure to provide adequate ventilation while charging batteries can result in an explosion Volatile hydrogen gas is emitted during charging and may accumulate in pockets at the ceiling Always ensure a minimum of 5 air changes per hour in the charging area Always r...

Page 29: ...ehicle before each use to make sure it s in safe operating condition Always follow all inspection and maintenance procedures and schedules described in the owner s manual Using Alcohol or Drugs Operating the vehicle after consuming alcohol or drugs could adversely affect operator judgment reaction time balance and perception Never drink alcohol or use drugs or medications before or while operating...

Page 30: ...r steering system and electrical system Operating at Excessive Speeds Operating this vehicle at excessive speeds increases the operator s risk of losing control Always operate at a speed that s appropriate for the traffic the visibility and operating conditions your skills and your passengers skills Exhibition Driving Exhibition driving increases the risk of an accident or overturn Never attempt w...

Page 31: ...ovide rollover protection Always make sure the seat belts are secured for operator and all passengers before operating Avoid situations that could result in a rollover Avoid sharp turns and abrupt steering maneuvers Carrying Cargo Carrying loads on the roof could damage the roof and affect vehicle handling which could result in an accident or overturn Never carry loads on the roof of the vehicle N...

Page 32: ...ibed in the owner s manual and on safety labels Unauthorized Use of the Vehicle Leaving the keys in the vehicle can lead to unauthorized use of the vehicle which could result in an accident or overturn Always remove the key when the vehicle is not in use Hot Drive Systems The motor and controller are very hot during and after use of the vehicle Hot components can cause burns and fire Do not touch ...

Page 33: ... disconnect the main power connector first then disconnect any electrical accessory connections then disconnect the negative cable from the 12 volt battery if equipped then disconnect the negative terminal from the main battery pack See page 53 Always follow all safety instructions in the maintenance portion of this owner s manual as well as the following Make sure the vehicle is properly immobili...

Page 34: ...32 FEATURES AND CONTROLS Console Trip Switch MODE Switch Right Control Lever Left Control Lever Key Switch Glove Box Lock Cup Holders Gauge Storage Tray ...

Page 35: ...ts and the circuit board Handle liquids with care Do not spray water directly into the upper or lower console Steering Wheel Adjuster If equipped the steering wheel can be tilted upward or downward for rider preference Pull and hold the adjustment lever upward while moving the steering wheel upward or downward Release the lever when the steering wheel is at the desired position Fuse Box Adjustment...

Page 36: ...emove the key from the ignition to prevent unauthorized use When the key is turned to the OFF position the vehicle will not accelerate NOTE The steering column automatically locks when the ignition key is removed The key can be removed from the switch when it is in the OFF position WARNING Never turn the key to the OFF position while the vehicle is in motion This could lead to loss of speed contro...

Page 37: ... motor will resist vehicle motion if the accelerator pedal is released while the key is on and the vehicle starts moving Glove Box The glove box is equipped with a lock to protect items from theft or damage Use the accessory lock key to lock and unlock the glove box door Turn the key 1 4 turn counter clockwise to unlock the door ...

Page 38: ...before each ride When driving activate a turn signal before turning to alert others of your intentions Tip The key must be in the ON position to activate the turn signals Move the lever downward to signal a left turn Move the lever upward to signal a right turn The corresponding turn signal lamps on the front and rear of the vehicle will flash The corresponding turn indicator in the LCD display wi...

Page 39: ...er inward to sound the horn Headlight On Off Switch Rotate the knurled barrel forward to turn the headlights on Headlight High Beam Low Beam Switch Pull the control lever toward the driver s seat to toggle the headlights between high beam and low beam Horn Switch Headlight On High Beam Low Beam Toggle ...

Page 40: ...of an emergency or other situation requiring caution especially if your vehicle becomes disabled on or near a road Press the switch again to cancel the hazard signals Direction Selection Switch Use the direction switch to select forward neutral or reverse mode of operation Refer to the operation information on the following page CAUTION Changing the direction switch position while driving could re...

Page 41: ...mode The forward mode allows operation of the vehicle at speeds of 0 25 MPH 0 40 km h Neutral Move the lever to the center position to prevent the vehicle from moving if the accelerator is pressed Reverse Move the lever fully downward to operate in reverse mode A reverse warning alert will automatically sound when the key is on and reverse mode is selected Vehicle speed is limited when operating i...

Page 42: ... toward the driver s seat to activate the washer if equipped If the wiper fails to work check for a blown fuse at the fuse block See page 106 CAUTION A worn or damaged wiper blade could impair operator vision and result in an accident A worn wiper blade could also damage windshield glass Always replace worn or damaged wiper blades promptly Washer ON Wipers ON ...

Page 43: ...r plastic surfaces Do not use alcohol to clean the instrument cluster Do not allow insect sprays to contact the lens Immediately clean off any gasoline that splashes on the instrument cluster Speedometer When driving the speedometer displays vehicle speed in either miles per hour MPH or kilometers per hour km h See page 47 Mode Button Use the MODE button to toggle through mode options See page 47 ...

Page 44: ...hen a brake system failure has occurred See page 43 Direction Indicators A direction indicator flashes when a turn signal is active Low Beam This lamp illuminates when the headlamp switch is set to low beam High Beam This lamp illuminates when the headlamp switch is set to high beam Seat Belt When the key is turned on the seat belt indicator lamp will illuminate if the driver s seat belt is not fa...

Page 45: ...items before operating the vehicle WARNING Worn or damaged brake hoses can cause brake failure Always have worn or damaged brake hoses replaced promptly Brake System Item Solution Park brake Release the park brake Brake fluid level If low add brake fluid See page 100 Brake system Check hoses for cracks scuffs and worn spots If you discover signs of wear or damage do not operate the vehicle Your au...

Page 46: ... To change to metric and or a 24 hour clock see page 47 Information Display This area will display clock odometer trip meter state of charge SOC range meter efficiency rate EFF or any existing fault codes or warning messages See page 47 Miles Kilometers Indicator The miles or kilometers indicator illuminates to indicate the mode of measurement selected State of Charge Information Display Drive Mod...

Page 47: ...dicator wrench symbol illuminate use the mode button to toggle through fault codes or warning messages in the display Your autho rized dealer can provide code details and diagnosis Drive Mode Direction Selection Indicator This indicator displays the selected forward drive mode or neutral or reverse F Forward N Neutral R Reverse flashing ...

Page 48: ... cord is connected turning off when the batteries are 100 charged To verify a full charge or to check the state of charge turn the key on As charge is depleted illuminated bars begin to turn off from right to left Remaining bars indicate remaining battery charge State of Charge Indicator Bars Of Charge 1 Less Than 10 2 10 20 3 20 30 4 30 40 5 40 50 6 50 60 7 60 70 8 70 80 9 80 90 10 90 100 ...

Page 49: ... codes or warning messages The display can be changed to show either standard or metric units of measurement for each of the following settings Tip To exit the set up mode turn the key off Wait 5 seconds then turn the key on The gauge displays the mode that was displayed prior to setting the units Standard Display Metric Display Distance Miles Kilometers Temperature Fahrenheit Celsius Time 12 Hour...

Page 50: ...ress and hold the MODE button while turning the key to the ON position 3 When the display flashes the distance setting tap the MODE button to advance to the desired setting 4 Press and hold the MODE button to save the setting and advance to the next display option 5 Repeat the procedure to change remaining display settings MODE Button ...

Page 51: ...e to the clock display 2 Press and hold the MODE button until the hour segment flashes Release the button 3 With the segment flashing tap the MODE button to advance to the desired setting 4 Press and hold the MODE button until the next segment flashes Release the button 5 Repeat steps 3 4 twice to set the 10 minute and 1 minute segments After completing the 1 minute segment step 4 will save the ne...

Page 52: ...ay Mode Odometer The odometer displays the distance traveled by the vehicle since manufacture Trip Meter The trip meter displays distance traveled since the last reset of the trip meter To reset toggle to the trip meter display Press and hold the MODE button until the meter resets to zero ...

Page 53: ...tion Center Information Display Mode Battery State of Charge This mode displays the remaining system voltage level in percentage format Range Meter The range meter displays the approximate distance the vehicle could travel on the remaining battery voltage level ...

Page 54: ...Information Center Information Display Mode Efficiency Rate EFF This mode displays the rate at which electrical power Wh is consumed per mile or per kilometer A higher number indicates less desirable efficiency A lower number indicates better efficiency ...

Page 55: ...n a dry firm level surface 2 Set the park brake 3 Turn the key off 4 Remove the hood See page 84 NOTICE Damage to electrical connections and components will occur if they are unplugged before the main power connector is disconnected WARNING Before servicing the vehicle s electrical system always disconnect the main power connector first then disconnect any electrical accessory connections then dis...

Page 56: ...te the main power connector at the lower left front of the vehicle below the horn assembly Unplug the main power connector 6 Locate and disconnect electrical accessory connectors such as a heater or a heated windshield Main Power Connector Horn Assembly ...

Page 57: ...sulate any tools used within the battery area to prevent sparks or battery explosion caused by shorting the battery terminals or wiring Remove the batteries or cover the exposed terminals with an insulating material continued on next page Negative Terminal Front of Vehicle EPS Models with Lead Acid Batteries 12 Volt Battery under dash ...

Page 58: ...ing service Reconnecting Power 1 Reconnect the negative cable to the traction batteries Torque the nut to 8 lb ft 10 8 Nm 2 Reconnect the negative cable to the auxiliary 12 volt battery if equipped Torque the screw to 5 5 lb ft 7 5 Nm 3 Reconnect electrical accessory connectors if equipped 4 Reconnect the main power connector 5 Reinstall the hood Negative Cable Front of Vehicle ...

Page 59: ... toward the floor to slow or stop the vehicle Apply the brakes before turning the key on WARNING Constant brake use riding the brakes can cause brakes to overheat and fail which could lead to an accident resulting in serious injury or death Do not drive with your foot resting or riding on the brake pedal Accelerator Pedal Brake Pedal ...

Page 60: ...d gradually push the accelerator pedal toward the floor Holding the accelerator pedal down continuously will accelerate the vehicle to the maximum speed The accelerator pedal will function only if the key is on To slow the vehicle release the accelerator pedal and apply the brake The electric motor provides additional braking force when the brake pedal is applied ...

Page 61: ...t move Always apply the brakes before setting or releasing the park brake To set the park brake pull the park brake lever slightly upward and toward the center of the vehicle To release the park brake press and hold the park brake release and move the lever to the disengaged position NOTICE Be sure the park brake is fully disengaged before driving Failure to do so can lead to overheating of the re...

Page 62: ...batteries daily or after each use of the vehicle NOTICE Each vehicle is programmed at the factory for a particular battery type Switching battery types should be done only by an authorized service technician Your authorized GEM dealer can provide battery related service To access the battery pack remove any rear accessory back installed on the vehicle See page 82 Release the battery pack access co...

Page 63: ... charged before the first use Recharge the batteries daily or after each use of the vehicle Always maintain a full charge on the batteries For best battery life avoid discharging the batteries more than 80 Batteries should be at room temperature when recharging Do not charge batteries at temperatures of 110 F 43 C or higher Range may be affected by road conditions terrain temperature and driving h...

Page 64: ...re days connect the charger The state of charge of the batteries will be monitored and charging will automatically be initialized when the state of charge drops below 97 or when 28 days have passed since the last charge completed This works best for maintenance free sealed Absorbent Glass Mat AGM batteries Water filled lead acid batteries will require some attention to maintain proper fluid levels...

Page 65: ...eries Tip Do not use a ground fault interrupt GFI type cord on a GFCI protected outlet WARNING Charging from a circuit of lesser capacity and or using a cord from the outlet to the vehicle that is not sufficient in wire gauge could create a fire hazard WARNING Failure to provide adequate ventilation while charging batteries can result in an explosion Hydrogen gas is emitted during charging and wil...

Page 66: ...ld Standard Charge Receptacle The following information applies to use of the standard charge receptacle See page 67 for information that applies to the use of the fast charge receptacle When charging the vehicle always use a standard 3 wire grounded extension cord of one of the following types 12 gauge wire with 3 wire grounded 50 feet 15 25 m or shorter 14 gauge wire with 3 wire grounded 25 feet...

Page 67: ...ll ventilated Make sure the key is off Always use the recommended extension cord type Inspect the extension cord for cracks loose connections and frayed wiring Never use a damaged extension cord Always connect the charging cord to the vehicle s charge receptacle first then plug the cord into a wall receptacle continued on next page 1 Plug into vehicle 2 Plug into outlet ...

Page 68: ...thorized GEM dealer if you do not have a GFI receptacle at your regular recharge site Make sure the charger uses a dedicated circuit to prevent overloading If charging multiple vehicles each vehicle should use a dedicated circuit When disconnecting the charger always disconnect the extension cord from the wall receptacle first then disconnect the cord from the vehicle ...

Page 69: ...tandard charge receptacle 1 Always use SAE J1772 approved charge stations and connectors 2 To begin charging align and insert the charge station connector into the receptacle until it latches 3 The lights on the charge station will indicate charging when the connection is made 4 To remove the connector after the charge cycle is complete press the release button and pull the connector out Charge Re...

Page 70: ...a small charge to each battery separately The on board charger will then activate properly to recharge all batteries to a full charge Use a 12 volt battery charger to charge 12 volt batteries Charge each battery individually Use a 12 volt charger to charge 6 volt batteries Charge in four groups each consisting of two sequentially wired batteries Tip It is not necessary to remove or disconnect batt...

Page 71: ...ttery for 10 20 minutes 3 Move quickly from battery to battery as this is only a residual charge and it will dissipate in a short period of time 4 After charging the last battery remove the off board charger leads and plug the vehicle in 5 If the on board charger does not recognize the residual charge and activate repeat the alternate charging method ...

Page 72: ...sconnect the negative terminal from the main battery pack See page 53 This will disable the vehicle by disconnecting the battery pack from the motor It does not disable the battery pack HIGH VOLTAGE will be present at the battery terminals and contactor HIGH BATTERY VOLTAGE IS ALWAYS PRESENT DO NOT TOUCH THE BATTERY TERMINALS Always make sure that all 12 volt electrical accessories are grounded di...

Page 73: ...nnect jumper cables to any of the batteries of this vehicle Always wear safety glasses or approved eye protection when servicing the vehicle Wear a full face shield and gloves when working with or around batteries and electrical connectors Use only insulated tools when working in the battery compartment Always keep battery terminals and connections clean and free of corrosion at all times See page...

Page 74: ... the terminal board Never use the chassis or body as a ground connection Use the positive terminal only for accessories that require constant power when the ignition key is off Use the accessory ACC terminal for accessories that require power only when the ignition key is on NOTICE To avoid draining the battery system always install an accessory exactly as stated in the provided installation instr...

Page 75: ...vehicle electrical system may occur or an accessory fuse may blow The fuse for the USB port is located under the hood in the fuse block Always use fuses with the same type and rating Dome Light Turn the dome lights on or off by pressing the switch located on the dash between cup holders USB Port Dome Light Switch ...

Page 76: ... quarter doors WARNING Doors do not offer structural protection in the event of an accident and do not change the open body characteristics of the vehicle The doors provide protection from the weather only Always use seat belts Failure to use the seat belts puts the driver and passengers at greater risk of serious injury or death in the event of an accident ...

Page 77: ...t adjustment lever is directly under the front of the seat 1 Move the adjustment lever to the left and slide the seat to the desired position 2 Release the lever 3 Make sure the seat latches securely in position Test the latch by attempting to slide the seat forward and rearward while seated ...

Page 78: ...t it does not come across the abdomen The operator and all passengers are subject to the same legal requirements for seat belt use as occupants in other on road vehicles Always make sure children are properly restrained Children ages 12 and under should ride in a rear seat Infants must always be restrained in a rear seat Use the type of restraint that is correct for your child When using child saf...

Page 79: ...the seat belt indicator lamp will illuminate if the driver s seat belt is not fastened To wear the seat belt properly follow this procedure 1 Pull the seat belt latch downward and across your chest toward the buckle at the inner edge of the seat 2 Slide the buckle up the webbing as far as needed for the belt to reach across your hips The belt should fit snugly across your hips and diagonally acros...

Page 80: ... tighten 5 To remove slack in the lap belt portion of the belt pull upward on the shoulder belt To loosen the lap belt if it is too tight tilt the buckle and pull the lap belt slightly longer 6 To release the seat belt press the square red button in the buckle s center If necessary slide the buckle down the webbing to allow it to retract fully ...

Page 81: ...buckle and twist the short buckle end belt several times to shorten it Insert the latch plate into the buckle with the release button facing outward If the belt still cannot be tightened when using a child safety seat or if pulling and pushing on the restraint loosens the belt disconnect the latch plate from the buckle turn the buckle around and insert the latch plate into the buckle again If you ...

Page 82: ...h the red release latch in the middle of the buckle to make sure it releases freely 3 Pull each seat belt completely out and inspect the full length for any damage including cuts wear fraying or stiffness If any damage is found or if the seat belt does not operate properly have the seat belt system checked and or replaced by an authorized service dealer 4 To clean dirt or debris from the seat belt...

Page 83: ...bilities and Blue tooth functionality Refer to your stereo system s user manual for detailed operating instructions Solar Panel Option The optional solar panel is mounted on top of the vehicle Refer to your solar panel user manual for details WARNING Do not stack items on the solar panel Never exceed the GVWR or GAWR Stereo Solar Panel ...

Page 84: ...S Rear Accessory Backs Option Rear accessory back options are available These accessory backs are interchangeable TrunkBack LinksBack Short Bed with StakeBack Short Bed with Cargo Carrier Short Bed Short Bed with Solid Sides ...

Page 85: ...ories Others may cause damage to the locking system or vehicle and will void warranty 1 Remove the contents of the installed rear accessory back 2 Remove the attachment bolts 3 Firmly grasp the installed back and remove it from the vehicle Grab Handle Package Standard Grab handles can be added at each seat position to assist riders in entering and exiting the vehicle Interior grab handles are not ...

Page 86: ...ed main power connector and electrical accessory connectors 1 Remove the two hood screws located under the charge port door 2 Keeping the hood parallel with the ground pull the hood forward to release it from the grommets Carefully lift the hood away from the vehicle Fuse Box Washer Fluid Tank Step 1 Step 2 ...

Page 87: ...pearance only and will protect the body panels only from minor dents and scratches They will not provide protection to the vehicle in front end collisions NOTICE Never use your GEM vehicle for pushing Damage to the vehicle may result Heater Fan or Fan Only Options The heater unit can be used to provide heat inside the vehicle The switch is located on the console Move the switch to the HEAT positio...

Page 88: ... illuminates when the elements are heating Press the switch again to turn off the heating elements If the heating elements are not turned off they will automatically turn off after five minutes of operation Adjustable Tilt Steering Column Option 1 Move and hold the tilt lever forward or rearward to release the latch 2 Adjust the steering column to the desired position 3 Release the lever to the ce...

Page 89: ...r Check the washer reservoir fluid level frequently When the level is low remove the cap and add windshield antifreeze not radiator antifreeze rated for 25 F 31 C Operate the system for a few seconds to flush out any residual water WARNING Commercial windshield washer solvents are flammable Keep sparks flames and cigarettes away Handle with caution Washer Reservoir Washer ON Wipers ON ...

Page 90: ...lure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident Always inspect the vehicle before each use to make sure it s in safe operating condition Item Remarks Page Accelerator Ensure proper operation 58 Brake system pedal travel Ensure proper operation 100 Brake fluid Ensure proper level 100 Indicator lights switches Ensure opera...

Page 91: ...h of belt for damage check latches for proper operation 80 Steering Ensure free operation 103 Tires Check tire condition and pressure 108 109 Latches doors seats accessory back Ensure all latches are secure Batteries Ensure full charges proper water levels clean terminals 120 127 Battery cables Inspect for proper cable routing secure connections 120 Wheels fasteners Inspect ensure fastener tightne...

Page 92: ...wise to the ON position 5 Apply the brakes 6 Release the park brake 7 Move the direction switch to the desired position See page 38 8 Check your surroundings and determine your path of travel 9 Keeping both hands on the steering wheel release the brake pedal and gradually push the accelerator toward the floor to begin driving 10 Drive slowly Practice maneuvering and using the accelerator and brake...

Page 93: ...ed passenger seat with seat belt secured 13 To stop the vehicle release the accelerator pedal completely and brake to a complete stop NOTICE Always bring the vehicle to a complete stop before changing the position of the direction switch 14 Set the park brake WARNING A rolling vehicle can cause serious injury or death Always set the park brake when leaving the vehicle unattended 15 Turn the key of...

Page 94: ...g in reverse 1 Always check for obstacles or people behind the vehicle Always inspect left and right fields of vision before backing 2 Avoid backing downhill 3 Back slowly 4 Apply the brakes lightly for stopping 5 Avoid turning at sharp angles 6 Never accelerate suddenly ...

Page 95: ...ol Do not operate on excessively slippery surfaces Whenever driving on slippery surfaces such as wet or icy pavement or loose gravel follow these precautions 1 Do not operate on excessively slippery surfaces 2 Slow down before driving onto a slippery surface 3 Avoid quick sharp turns which can cause skids 4 Correct a skid by turning the steering wheel in the direction of the skid Never apply the b...

Page 96: ...other structure be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks including any appliance with pilot lights 3 Move the direction switch to the neutral position 4 Set the park brake 5 Turn the key off Remove the key from the ignition to prevent unauthorized use ...

Page 97: ...ehicle after turning the key off If parking parallel to a curb stop the vehicle close to the curb If the vehicle is facing downhill turn the steering wheel toward the curb The forward part of the front tire should be turned into the curb If the vehicle is facing uphill turn the steering wheel away from the curb The rear part of the front tire should be turned into the curb Set the park brake ...

Page 98: ...cargo and weight on hitch must not exceed the maximum weight capacity of the vehicle Always follow these precautions when towing 1 Never load more than 150 lbs 68 kg tongue weight on the towing bracket 2 Slow down when towing Towing a trailer increases braking distance 3 Do not tow more than the recommended weight for the vehicle 4 Attach a trailer to the trailer hitch bracket only Do not attach a...

Page 99: ...with suitable straps Always secure the straps to the front sub frame and the rear frame of the GEM vehicle Never place tie straps across any plastic body or floor panel components Transport the vehicle in a closed trailer if possible Use the following guidelines when transporting the vehicle on an open trailer 1 Always transport the GEM vehicle facing forward on the trailer 2 Set the park brake Re...

Page 100: ...ect the main power connector first then disconnect any electrical accessory connections then disconnect the negative cable from the 12 volt battery if equipped then disconnect the negative terminal from the main battery pack See page 53 Careful periodic maintenance will help keep your vehicle in the safest most reliable condition Inspect clean lubricate adjust and replace parts as necessary When i...

Page 101: ...20 121 Check for worn insulation or frayed wires 121 Check battery hold down bar to ensure batteries are tightly secured 121 Check tires for correct air pressure and wear 108 Check brake fluid reservoir for proper brake fluid level 100 Check brake lines for leaks Check seat belts for proper operation 80 Check headlights horn turn signals windshield wiper and brake lights for proper operation Check...

Page 102: ... unused portion Never store or use a partial bottle Brake fluid is hygroscopic meaning it rapidly absorbs moisture from the air The moisture causes the boiling temperature of the brake fluid to drop which can lead to early brake fade and the possibility of accident or severe injury Change the brake fluid every two years and any time the fluid becomes contaminated the fluid level is below the minim...

Page 103: ... fluid level in the reservoir The level should be between the upper MAX and lower MIN level lines 4 If the fluid level is lower than the upper level line add brake fluid to the upper MAX line 5 Apply the brake forcefully for a few seconds and check for fluid leakage around the fittings NOTICE Brake fluid may cause damage to painted and finished surfaces Use caution when refilling the brake fluid r...

Page 104: ...m for fluid leaks 2 Check the brake pedal for excessive travel or a spongy feel 3 Check the friction pads for wear damage and looseness 4 Inspect the brake disc spline and pad wear surface for excessive wear 5 Change pads when worn to 0 030 0 762 mm 0 030 0 762 mm ...

Page 105: ...the vehicle on a level surface 2 Lightly turn the steering wheel left and right There should be 0 8 1 0 inch 20 25 mm of freeplay at the outer rim of the steering wheel 3 If there is excessive freeplay or strange noises or the steering feels rough or catchy have the steering system inspected by an authorized service dealer ...

Page 106: ...on Some maintenance procedures require removal of the upper dash to access components 1 Remove the eight 8 plastic push rivets securing the dash to the frame Two of the rivets are located inside the glove box Rivets Switch Connections if equipped ...

Page 107: ...E Upper Dash Removal Installation 2 Slight raise the dash and unplug any switch connections located between the cup holders 3 Carefully remove the dash from the vehicle 4 Reverse this procedure to reinstall the dash ...

Page 108: ...in battery pack See page 53 If you experience electrical failures not related to the batteries a fuse may need replacement Locate and correct any short circuits that may have caused the blown fuse then replace the fuse If you suspect a relay or diode needs replacement your authorized GEM dealer can assist Open the hood to access the fuse box See the label attached to the fuse box cover for the fun...

Page 109: ...Lights 15 amp 12V Fuse Center VCM 20 amp 12V Fuse Center Chassis 30 amp 12V Fuse Center Optional 12V Fuses Application Size Location Lithium ion 5 amp Lithium ion Harness Beacon Light 7 5 amp Beacon Harness Security Light 7 5 amp Security Light Harness Stereo 10 amp Stereo Harness EPS 30 amp EPS Harness Standard 48V Fuses Application Size Location Motor Controller BMC 5 amp 48V Fuse Center DC DC C...

Page 110: ...ing tires Tire Pressure WARNING Improper tire pressure can cause loss of control resulting in severe injury or death Proper tire pressure is essential to the safe and comfortable operation of your vehicle Check tire pressure daily or before each use of the vehicle For recommended tire pressures see the manufacturer s label on your vehicle or the specifications section beginning on page 134 NOTICE ...

Page 111: ...uthorized GEM dealer can assist Always replace tires when tread depth is worn to 1 8 3 mm or less Wheel Nut Torque Inspect the following items occasionally for tightness and if they ve been loosened for maintenance service Do not lubricate the stud or the lug nut 1 8 3 mm 14 inch Cast Aluminum 63 lb ft 85 4 Nm 13 inch Steel 40 lb ft 54 2 Nm ...

Page 112: ...our body under an elevated vehicle If you need access to the bottom of the vehicle use automotive jack stands to support the vehicle on a firm level surface Your authorized GEM dealer can assist 1 Position the vehicle on a dry firm level surface 2 Set the park brake 3 Turn the key off Jack Points Frame viewed from bottom ...

Page 113: ...w profile scissors jack only Jack the vehicle only from the side of the vehicle on the main frame rail at the point where the tub or floor panel support and the main frame rail are welded Alternative locations include the rear frame rail and the center of the front cross member NOTICE Jacking at any location other than the recommended jacking points may cause significant damage to the vehicle fram...

Page 114: ...n Do not service axle nuts that have a cotter pin installed Your authorized dealer can provide service 1 Set the park brake 2 Place the wheel in the correct position on the wheel hub Be sure the valve stem is toward the outside and rotation arrows on the tire point toward forward rotation 3 Attach the wheel nuts and finger tighten 4 Carefully lower the vehicle to the ground 5 Torque the wheel nuts...

Page 115: ...he lamp with bare fingers Oil from your skin leaves a residue causing a hot spot that will shorten the life of the lamp Headlight Replacement If a headlight fails to work properly an expired lamp may need replacement Apply dielectric grease to the socket before installing the new lamp Front Rear Turn Signal and Brake Light Replacement If an LED light fails to work properly the entire assembly must...

Page 116: ...tment 1 Place the vehicle on a level surface with the headlight approximately 25 ft 7 6 m from a wall 2 Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height 25 ft 7 6 m 8 20 cm X Mark ...

Page 117: ...following step 4 Observe the headlight aim The most intense part of the headlight beam should be aimed 8 20 cm below the mark placed on the wall 5 If a headlight needs adjustment access the adjustment screw under the hood or through the wheel well 6 Loosen the headlight adjustment screw adjust the headlight and tighten the screw 7 Repeat steps 4 6 until the lamp is properly adjusted ...

Page 118: ...e properly trained to work on electrical systems Your authorized GEM dealer can provide battery related service Battery posts terminals and related components contain lead and lead compounds chemicals known to cause cancer and reproductive harm Always wash your hands after touching or handling the batteries Charging a damaged battery can result in serious injury Never attempt to charge a frozen or...

Page 119: ...hing Antidote External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physician immediately Eyes Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working...

Page 120: ... remain clear of the battery compartment to avoid causing a short circuit to the electrical system Several battery pack configurations exist for GEM vehicles Four 12 volt lead acid batteries Eight 6 volt lead acid batteries Single module lithium ion battery pack Dual module lithium ion battery pack See page 119 for battery locations and access instructions ...

Page 121: ...ear accessory back installed on the vehicle See page 82 Release the battery pack access cover fasteners and remove the cover All Battery Configurations Model Location GEM e2 Under rear compartment GEM e4 Under rear compartment GEM e6 Under rear compartment GEM eL XD Under rear bed compartment ...

Page 122: ...ehicle by disconnecting the battery pack from the motor It does not disable the battery pack HIGH VOLTAGE will be present at the battery terminals HIGH BATTERY VOLTAGE IS ALWAYS PRESENT DO NOT TOUCH THE BATTERY TERMINALS Check Battery Connections WARNING Improper handling of high voltage wiring batteries or control systems could result in serious injury or death by electric shock Only qualified te...

Page 123: ...ice before operating WARNING If battery cable ends are damaged or corroded they should be replaced or cleaned as necessary Failure to do so may cause them to overheat during operation possibly leading to fire which may result in serious injury or death Check Battery Hold Down Bars Battery hold down bars should be snug to keep batteries from moving while the vehicle is in motion but not so tight as...

Page 124: ...lied with the vehicle to prevent damage to the vehicle s electrical system WARNING Handling batteries and electrical components improperly can result in serious injury or death Do not attempt to remove batteries or battery cables It is essential when replacing the cables on the batteries that the positive cable is attached to the positive post and the negative cable is attached to the negative pos...

Page 125: ...m one of the battery storage procedures listed in the chart below Battery Storage Options Storage Period Charging Procedure Less than 10 days Fully charge the batteries park the vehicle and turn the ignition key off The battery will lose some of its charge during this period 10 days to 24 weeks Leave the charger connected See page 62 Indefinitely or Unknown Disconnect the charger and arrange for m...

Page 126: ...or more information NOTICE Never charge batteries if plates are exposed above the water level Unless the plates are exposed before charging distilled water should be added to a battery after charging If the plates are exposed add just enough water to cover the plates Fully charge the batteries then recheck the fluid level Maintain the fluid level between the battery plates and the bottom of the fi...

Page 127: ...nto the fill well Use a flashlight if necessary 2 View the fluid level Tip If the level is below the plates add just enough distilled water to cover the plates Fully charge the batteries then recheck the fluid level 3 Maintain the fluid level between the battery plates and the bottom of the fill well Add distilled water as needed Do not overfill Reinstall the fill well cap securely Fill Caps 6V Ba...

Page 128: ...ve corrosion with a stiff wire brush 2 Wash the terminals and tops of the batteries with a solution of one tablespoon baking soda and one cup water Rinse well with tap water and dry off with clean shop towels 3 Make sure battery terminals are tight Use an insulated wrench to tighten as needed 4 Allow battery terminals to dry then coat the terminals with dielectric grease or petroleum jelly or spra...

Page 129: ...r lead smelter for recycling For neutralized spills place residue in acid resistant containers with absorbent material sand or earth and dispose of in accordance with local state and federal regulations for acid and lead compounds Contact local and or state environmental officials regarding disposal information You can also contact GEM Customer Service for information See page 5 ...

Page 130: ...use isopropyl alcohol then wash these surfaces with water Dry gently with a soft cloth or chamois NOTICE Be very careful when cleaning acrylic surfaces as they can be scratched or damaged Do not use a cleaner with an abrasive a combination cleaner and wax or any solvent that contains ethyl or methyl alcohol Do not use products containing ammonia soaps or abrasives Never use gasoline or cleaning so...

Page 131: ... a clean cloth and solvent type vinyl cleaner then wash the area thoroughly with a damp cloth and mild liquid detergent Rinse with cool water Cleaning the Interior Use mild liquid detergent and warm water to clean the interior Remove detergent or deposits with a clean damp cloth NOTICE Do not spray the interior of your vehicle Liquids can damage electrical components and the circuit board Handle l...

Page 132: ...e strong soaps or chemical detergents Rinse promptly Dry the finish with a soft clean chamois or towel to avoid surface scratches and water spotting Tip To prevent spotting avoid washing the vehicle in direct sunlight Protection From the Elements Prolonged exposure to sunlight may deteriorate the exterior and interior finish Park the vehicle in a garage or similar structure or cover the vehicle wi...

Page 133: ...commended Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 98 Check Fluid Levels Inspect the fluid levels Add or change fluids as recommended Change brake fluid every two years and any time the fluid looks dark or contaminated ...

Page 134: ...age See page 123 NOTICE Batteries can be permanently damaged and the warranty voided if allowed to remain 30 days or more with low charge Fully charge batteries before storing In hot climates battery self discharge will increase In cold climates batteries could freeze if not properly charged 4 Store the vehicle out of the sun in a cool dry place 5 Be sure the storage area is well ventilated 6 Turn...

Page 135: ...e 12 volt battery if equipped then disconnect the negative terminal from the main battery pack See page 53 Cover the vehicle with a genuine GEM vehicle cover Do not use plastic or coated materials They do not allow enough ventilation to prevent condensation and may promote corrosion and oxidation Removal from Storage 1 Inspect all battery connections Verify that batteries are fully charged 2 Verif...

Page 136: ...73 1 in 186 cm 73 1 in 186 cm Wheelbase 69 in 175 cm 101 in 257 cm Turning Circle Radius 150 in 381 cm 207 in 526 cm Load Capacity Payload Capacity occupants cargo options 800 lbs 363 kg 1150 lbs 521 6 kg Gross Vehicle Weight Rating GVWR page 22 2000 lbs 907 kg 2500 lbs 1134 kg Gross Axle Weight Rating GAWR Front and Rear 1280 lbs 581 kg 1600 lbs 726 kg Seating 2 4 ...

Page 137: ...1 Single speed On board charger Standard 1 kW 120 240V input optional 3 kW or 6 kW SAE J1772 Brake System Brakes 4 Wheel hydraulic brakes disc front drum rear Park Brake Dash mounted lever activated mechanical park brake Front suspension MacPherson Strut Rear suspension Independent w coil over shock Tires Street rated 13 inch Steel 4 5 inch ET11 155 80R13 Optional 14 inch Aluminum 4 5 inch ET11 16...

Page 138: ... 1 in 186 cm 73 1 in 186 cm Wheelbase 114 in 289 6 cm 133 5 in 339 cm Turning Circle Radius 233 in 592 cm 264 in 671 cm Load Capacity Payload Capacity occupants cargo options 1415 lbs 642 kg 1304 lbs 591 kg Gross Vehicle Weight Rating GVWR page 22 3000 lbs 1360 8 kg 3000 lbs 1360 8 kg Gross Axle Weight Rating GAWR Front and Rear 1920 lbs 871 kg 1920 lbs 871 kg Seating 2 6 ...

Page 139: ...n board charger Standard 1 kW 120 240V input optional 3 kW or 6 kW SAE J1772 Brake System Brakes 4 Wheel hydraulic brakes disc front drum rear Park Brake Console mounted lever activated mechanical park brake Front suspension MacPherson Strut Rear suspension Independent w coil over shock Tires Street rated 13 inch Steel 4 5 inch ET11 155 80R13 Optional 14 inch Aluminum 4 5 inch ET11 165 70R14 Tire ...

Page 140: ...warranty expires at 8 000 miles 12 900 km or at the end of the two year period whichever comes first This warranty covers the parts and labor charges for repair or replacement of defective parts and begins on the date of purchase by the original retail purchaser This warranty is transferable to another consumer during the warranty period through a GEM dealer but any such transfer will not extend t...

Page 141: ... in materials or workmanship After the first six months in service a defective battery will be replaced on a manufacturer customer shared basis provided that the warranty limit of 8 000 miles 12 900 km has not yet occurred Review the table below for guidelines TERM FOR VEHICLES WITH LESS THAN 8 000 MILES 12 900 km WARRANTY COVERAGE FOR LEAD ACID BATTERIES DEEMED DEFECTIVE BY GEM Purchase Date 6th ...

Page 142: ...8 300 km whichever occurs first All batteries experience some reduction in capacity range over time A capacity range reduction of 30 or less during the battery warranty period does not constitute a defect Any capacity range reduction based claim must be confirmed by an authorized dealer and approved by Polaris to be eligible for coverage In addition to the WARRANTY COVERAGE EXCLUSIONS listed below...

Page 143: ...chaser as the copy of the Warranty Registration Form will be the warranty entitlement If you have not signed the original registration and received the customer copy please contact your dealer immediately NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH Polaris Initial dealer preparation and set up of your vehicle is very important in ensuring trouble free operation Purc...

Page 144: ...ined or used for racing competition or purposes other than for which it was designed or for any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts This warranty excludes damages or failures resulting from improper lubrication corrosion surface imperfections caused by external stress heat cold or contamination operator error or abuse i...

Page 145: ...ed to friction surfaces stresses environmental conditions and or contamination for which they were not designed or not intended including but not limited to the following items Wheels and tires Finished and unfinished surfaces Suspension components Upholstery Brake components Lubricants Seat components Sealants Clutches and components Hydraulic components and fluids Steering components Circuit bre...

Page 146: ...ve chargers Batteries to which an additive is added Batteries which have been improperly stored and allowed to discharge Any battery pack with a mixture of code dates or with other manufacturer s products Any battery improperly installed or with loose or corroded hardware This warranty provides no coverage for personal loss or expense including mileage transportation costs hotels meals shipping or...

Page 147: ...ENTAL AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY ALL OTHER IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY ARE LIMITED IN DURATION TO THE ABOVE TWO YEAR 8 000 MILE 12 900 km OR FI...

Page 148: ...y or Service Bulletin repairs must be done by an authorized GEM dealer If you move or are traveling within the country where your product was purchased Warranty and Service Bulletin repairs may be requested from any authorized GEM dealer that sells the same line as your product Outside the country where your product was purchased If you are traveling temporarily outside the country where your prod...

Page 149: ...ur product in your new country You should warranty register your product at a local GEM dealer in your new country immediately after you move to continue your warranty coverage and to ensure that you receive information and notices regarding your vehicle If you purchase from a private party If you purchase a GEM vehicle from a private party to be kept and used outside of the country in which the p...

Page 150: ...y to Safety Bulletins Notice If your product is registered outside of the country where it was purchased and you have not followed the procedure set above your product will no longer be eligible for warranty or service bulletin coverage of any kind other than safety bulletins Products registered to government officials or military personnel on assignment outside of the country where the product wa...

Page 151: ...usions apply Please call 866 360 4216 to get more information or to request assistance When calling please refer to the last 8 digits of your VIN when ROAD AMERICA asks for your contract number All of the emergency roadside assistance services are provided by Brickell Financial Services Motor Club Inc d b a Road America Motor Club administrative offices at 7300 Corporate Center Drive Suite 601 Mia...

Page 152: ...150 MAINTENANCE LOG Use the following chart to record periodic maintenance DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS ...

Page 153: ...151 MAINTENANCE LOG DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS ...

Page 154: ...152 MAINTENANCE LOG DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS ...

Page 155: ...Brakes 100 102 Brake Fluid 100 101 Brake Inspection 102 Bumpers Optional 85 C Charge Receptacle 64 67 Cleaning Exterior 130 Interior 129 Seats 129 Solar Panel 128 Windshield and Windows 128 Cleaning and Storage 128 133 Clock Resetting MFD 49 Console 32 40 Contact Us 5 149 Control Lever Left 36 37 Control Lever Right 38 40 Customer Service 5 149 D Dash Removal Installation 104 105 Direction Selecti...

Page 156: ...15 Headlight Replacement 113 M Main Power Connector 53 56 Maintenance Precautions 31 Maintenance Periodic 98 99 Manufacturer s Label 9 11 Metric Display 47 Mode Button 41 Modifications 24 O On Board Charger 62 63 Operator Safety 17 31 P Park Brake Lever 59 Parking on an Incline 95 Parking the Vehicle 94 Periodic Maintenance Chart 98 99 Pre Ride Inspection 88 89 R Rear Accessory Backs 82 83 Removin...

Page 157: ...h 37 Key Switch 34 Mode Button 41 Turn Signal Switch 36 T Tires 108 112 Tire Pressure 108 Tread Depth 109 Wheel Installation 112 Wheel Nut Torque 109 Wheel Removal 110 111 Towing Loads eL XD 96 Traction Battery Configurations 118 Traction Battery Locations 119 Transporting the Vehicle 97 Turn Signal Light Replacement Front 113 Turn Signal Switch 36 U USB Port 73 V Vehicle Information Label 9 11 W ...

Page 158: ...For your nearest GEM dealer call 855 RIDEGEM 855 743 3436 or visit www gemcar com Polaris Industries Inc 2100 Highway 55 Medina MN 55340 Part No 9925677 Rev 01 Printed in USA ...

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Polaris 2016 GEM e2, Owner'S Manual

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