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41
MAINTENANCE
Periodic Maintenance Chart
Perform all services at whichever maintenance interval is reached first.
Perform these procedures more often for vehicles subjected to severe use.
D
Have an authorized POLARIS dealer perform these services.
Lubrication Recommendations
Check and lubricate all components at the intervals outlined in the Periodic Maintenance
Chart beginning on page 40, or more often under severe use, such as wet or dusty conditions.
Items not listed in the chart should be lubricated at the general lubrication interval.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles (Km)
Steering
-
Pre-Ride
-
Inspect and make adjustments as
needed. See Pre-Ride Checklist on
page 29.
Front suspension
-
-
Rear suspension
-
-
Tires
-
-
Brake fluid level
-
-
Brake pedal travel
Brake system
-
-
Wheels/fasteners
-
-
Frame fasteners
-
-
Batteries
-
-
Headlamp/tail lamp
-
Daily
-
Check operation; apply dielectric
grease if replacing
D
Brake pad wear
10 H
Monthly
-
Inspect periodically
Battery terminals
25 H
Monthly
-
Inspect and clean (page 51)
Battery fluid levels
25 H
Monthly
-
Add as needed (page 51)
Battery terminals
25 H
Monthly
-
Inspect; torque to specification
Front gearcase oil
25 H
1 M
-
Perform a break-in oil level check
Main gearcase oil (Transaxle)
25 H
1 M
-
Perform a break-in oil level check
General lubrication
50 H
3 M
-
Lubricate all fittings, pivots, cables, etc.
D
Steering
50 H
6 M
-
Lubricate
Front Suspension
50 H
6 M
-
Lubricate
Rear Suspension
50 H
6 M
-
Lubricate
Front gearcase oil
100 H
12 M
-
Perform a break-in oil level check
Main gearcase oil (Transaxle)
100 H
12 M
-
Perform a break-in oil level check
Wiring
100 H
12 M
-
Inspect for wear, routing, security; apply
dielectric grease to connectors
subjected to water, mud, etc.
D
Front wheel bearings
100 H
12 M
-
Inspect; replace as needed
D
Brake fluid
200 H
24 M
-
Change every two years
D
Toe adjustment
-
Inspect periodically; adjust when parts
are replaced
D
Headlight aim
-
Adjust as needed
Item
Lube
Method
Brake Fluid
DOT 4
See page
44.
Main Gearcase Oil (Transaxle)
Premium ATV Angle Drive Fluid
See page
42.
Front Gearcase Oil
Demand Drive Plus Fluid
See page
43.