55
MAINTENANCE
Periodic Maintenance Chart
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Miles
(Km)
Q
E
Choke cable
50 H
6 M
500 (800)
Inspect; adjust; lubricate;
replace if necessary
E
Carburetor air
intake ducts/flange
50 H
6 M
500 (800
Inspect duct for proper seal-
ing/air leaks
Drive belt
50 H
6 M
500 (800)
Inspect; adjust; replace as
needed
X
Engine oil change
100 H
6 M
1000 (1600) Perform a break-in oil change
at 20 hours
X
Oil filter change
100 H
6 M
1000 (1600) Replace with oil change
Q
E
Valve clearance
100 H
12 M
1000 (1600) Inspect; adjust
Q
E
Fuel system/filter
100 H
12 M
1000 (1600) Check for leaks at tank cap,
lines, fuel valve, filter, pump,
carburetor; replace lines
every two years
X
Engine mounts
100 H
12 M
1000 (1600) Inspect
Exhaust muffler/
pipe
100 H
12 M
1000 (1600) Inspect
Q
E
Spark plug
100 H
12 M
1000 (1600) Inspect; replace as needed
Q
E
Ignition Timing
100 H
12 M
1000 (1600) Inspect
X
Wiring
100 H
12 M
1000 (1600) Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
Q
Clutches (drive
and driven)
100 H
12 M
1000 (1600) Inspect; clean; replace worn
parts
Q
Front wheel
bearings
100 H
12 M
1000 (1600) Inspect; replace as needed
Q
Brake fluid
200 H
24 M
2000 (3200) Change every two years
Spark arrestor
300 H
36 M
3000 (4800) Clean out
Idle speed
-
Adjust as needed
Q
Toe adjustment
-
Inspect periodically; adjust
when parts are replaced
Headlight aim
-
Adjust as needed
