Polaris 2004-2005 Sportsman 6x6, Service Manual

Page: 29 / 289

MAINTENANCE
2.9
LUBRICATION
Ill.
#
Item
Lube
Required
Method Frequency*
1 Engine Oil Polaris 0W--40
Synthetic
( PN 2871567 )
Add oil to proper level. Change after 1st month, 6 months or 100
hours thereafter; Change more often (25-50
hours) in extremely dirty conditions, or short
trip cold weather operation.
2 Transmis-
sion
AGL Gearcase
Lubricant
( PN 2873602 )
Add to bottom of fill hole.
Approx. 27 oz. at change
Change annually
©
3 Brake Fluid Polaris DOT 3
Brake Fluid
( PN 2870990 )
Fill master cylinder reservoirs to
1/4
″
(6.4mm) from top, or between
indicated lines. See Page 2.29.
As required. Change fluid every 2 years.
4 Drive Chain Polaris Chain
Lube
Apply to chain link plates and roll-
ers
As required*
5 Middle
Chain
Lube
( PN 2872073 )
ers.
* More often under severe use, such as operated in water or under severe loads.
©
Annually or 100 hours of operation (refer to Maintenance Schedule for additional information)
More often under severe conditions (operating in water or hauling heavy
loads)
4. Rear Drive Chain
2. Transmission Fill Plug
1. Engine Oil and Filter
Master Cylinder
Reservoir
3. Brake Fluid
5. Middle Drive
Chain
Dipstick
Filter
AGL
0W/40