Polaris 2004-2005 Sportsman 6x6, Service Manual

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GENERAL INFORMATION
1.6
OPTIONAL SPRINGS
SPRING TYPE SOFT STANDARD FIRM
Rear Compression Spring N / A
7041880-067
Standard 210/250 lb/in.
N / A
Mid Compression Spring N / A
7041987-067
Standard 100/160 lb/in.
N / A
Front Strut Spring
7041375-067
Option 64/113 lb/in.
7041450-067
Standard 101 lb/in.
7041696-067
Option 140/190 lb/in.
PUBLICATION NUMBERS
Year Model Model No. Owner’s Manual
PN
Parts
Manual PN
Parts
Micro Fiche PN
2004 Sportsman 500 6x6 A04CL50AA 9918775 9918628 9918629
2005 Sportsman 500 6x6 A05CL50AA 9919500 9919501 9919502
NOTE: Some manuals can be found at the Polaris website: www.polarisindustries.com
PAINT CODES
FRAME COLOR - (All) P067 Medium Gloss Black
COLD WEATHER KITS FOR 4 CYCLE ATVS
Engine Heater -- ( PN 2871507 )
REPLACEMENT KEYS
Replacement keys can be made from the original
key. To identify which series the key is, take the
first two digits on the original key and refer to the
chart to the right for the proper part
number. NOTE: Should both keys become lost,
ignition replacement is necessary.
Series # Part Number
20 4010278
21 4010278
22 4010321
23 4010321
27 4010321
28 4010321
31 4110141
32 4110148
67 4010278
68 4010278
31XX
Key Series
Number
ACCESSORY ENGINE HEATER