PMC PF-1600 Manual Download Page 6

 

 

SAFETY AND HANDLING 

 

202104, Rev 1.1 

 

SAFETY AND HANDLING 

This chapter contains important information on the safety, handling, and use of your PF Series 
Proportioner. 

 

 

Before  installing  the  PF  Series  Proportioner  and  start-up, 
carefully  read  all  the  technical  and  safety  documentation 
included  in  this  manual.  Pay  special  attention  to  the 
information in order to know and understand the operation and 
the  conditions  of  use  of  the  PF  Series  Proportioner.  All  of  the 
information  is  aimed  at  improving  user  safety  and  avoiding 
possible  breakdowns  from  the  incorrect  use  of  the  PF  Series 
Proportioner. 

 

WARNING!

 

Presents  information  to  alert  of  a  situation  that 

might  cause  serious  injuries  if  the  instructions  are  not 
followed. 

CAUTION!

 

Presents  information  that  indicates  how  to  avoid  damage 

to  the  equipment  or  how  to  avoid  a  situation  that  could  cause  minor 
injuries.

 

NOTE!

 

Is relevant information of a procedure being carried out. 

Careful study of this manual will enable the operator to know the characteristics of the PF Series 
Proportioner and the operating procedures. By following the instructions and recommendations 
contained  herein,  you  will  reduce  the  potential  risk  of  accidents  in  the  installation,  use  or 
maintenance of the PF Series Proportioner; you will provide a better opportunity for incident-free 
operation  for  a  longer  time,  greater  output  and  the  possibility  of  detecting  and  resolving 
problems quickly and simply. 

 

Keep this Operations Manual for future consultation of useful information at all times. If you lose 
this manual, ask for a new copy from your PMC Distributor or go online and visit our web site at 

http://www.polymacusa.com/

. 

 

The  PF  Series  Proportioner  has  been  designed  and  built  for  the  application  of  polyurea 
chemical  systems,  polyurethane  foam  chemical  systems,  and  some  two-component  epoxy 
systems. 
 

 

Summary of Contents for PF-1600

Page 1: ...facturing 2 Komo Dr Lakewood NJ 08701 Phone 732 415 4400 Fax 732 364 4025 URL http www polymacusa com Before installing the PF Series Proportioner and start up carefully read all the technical and saf...

Page 2: ...p Circuit 11 Pressure Balance Control Circuit 12 220 400 VAC CONSOLE W O PBC 13 Component Identification 13 Front Panel 13 Bottom Plate 15 Schematics 18 24 VDC Power Circuit 18 Pump Circuit 19 220 VAC...

Page 3: ...TABLE OF CONTENTS 202104 Rev 1 1 ii 400 VAC 3 PHASE POWER RAIL 28 Component Identification 28 Schematics 30 Incoming Power 30 Heater Circuit 31...

Page 4: ...number The Warranty does not cover any Product if the Original Invoice appears to have been modified or altered or when the serial number on the Product appears to have been altered or defaced Produc...

Page 5: ...Products Repaired or Replaced under Warranty Following the repair or replacement of a Product covered by this Warranty such Product will continue to be subject to the original Warranty for the remain...

Page 6: ...void a situation that could cause minor injuries NOTE Is relevant information of a procedure being carried out Careful study of this manual will enable the operator to know the characteristics of the...

Page 7: ...ensed the type of application and the working environment To prevent possible injury caused by incorrect handling of the raw materials and solvents used in the process carefully read the Safety Data S...

Page 8: ...220 400 VAC CONSOLE W PBC 202104 Rev 1 1 5 220 400 VAC CONSOLE W PBC Component Identification Top Panel...

Page 9: ...12 1 201228 LIGHT UNIT GREEN 24VDC 13 2 201229 LIGHT UNIT ORANGE 24VDC 14 2 202069 FASTNER QUARTER TURN 82 SERIES 15 1 201277 LABEL TOP PF 1600 16 1 201278 LABEL CONTROLS PF 1600 17 1 201279 COVER W P...

Page 10: ...220 400 VAC CONSOLE W PBC 202104 Rev 1 1 7 Bottom Plate...

Page 11: ...220 400 VAC CONSOLE W PBC 202104 Rev 1 1 8...

Page 12: ...75 18 8 SS 15 4 201066 SHCS 8 32 X 1 4 BO 16 2 201067 WASHER LOCK NO 5 17 2 201068 WASHER FLAT NO 5 18 2 201069 SHCS 5 40 X 1 4 BO 19 1 EL 35 1 HEAT SINK 20 2 201072 1 SHCS 8 32X 1 1 2 BO 21 3 201283...

Page 13: ...220 400 VAC CONSOLE W PBC 202104 Rev 1 1 10 Schematics 24 VDC Power Circuit...

Page 14: ...220 400 VAC CONSOLE W PBC 202104 Rev 1 1 11 Pump Circuit...

Page 15: ...220 400 VAC CONSOLE W PBC 202104 Rev 1 1 12 Pressure Balance Control Circuit...

Page 16: ...220 400 VAC CONSOLE W O PBC 202104 Rev 1 1 13 220 400 VAC CONSOLE W O PBC Component Identification Front Panel...

Page 17: ...1 201226 22M SWITCH 3 POS RED MANUAL 11 1 201227 22M SWITCH 2 POS GREEN MANUAL 12 1 201228 LIGHT UNIT GREEN 240VDC 13 2 201229 LIGHT UNIT ORANGE 24VDC 14 2 202069 FASTNER QUARTER TURN 82 SERIES 15 1 2...

Page 18: ...220 400 VAC CONSOLE W O PBC 202104 Rev 1 1 15 Bottom Plate...

Page 19: ...220 400 VAC CONSOLE W O PBC 202104 Rev 1 1 16...

Page 20: ...4 201064 NUT HEX 6 32 14 4 201065 SHCS 6 32 X 0 375 18 8 SS 15 4 201066 SHCS 8 32 X 1 4 BO 16 2 201067 WASHER LOCK NO 5 17 2 201068 WASHER FLAT NO 5 18 2 201069 SHCS 5 40 X 1 4 BO 19 1 EL 35 1 HEAT SI...

Page 21: ...220 400 VAC CONSOLE W O PBC 202104 Rev 1 1 18 Schematics 24 VDC Power Circuit...

Page 22: ...220 400 VAC CONSOLE W O PBC 202104 Rev 1 1 19 Pump Circuit...

Page 23: ...220 VAC 3 PHASE POWER RAIL 202104 Rev 1 1 20 220 VAC 3 PHASE POWER RAIL Component Identification...

Page 24: ...elay 24VDC 9 1 EL 198 RELAY SPDT 24VDC 10 1 201248 CABLE WAY 1 5 X 1 X 17 500in 11 1 201045 TERMINAL BLOCK GROUND PUSH TO CONNECT 12 4 201047 TERMINAL BLOCK 2 TIER PUSH TO CONNECT 14 1 201210 BRCKT DI...

Page 25: ...220 VAC 3 PHASE POWER RAIL 202104 Rev 1 1 22 Schematics Incoming Power 1 2 MAIN DISCONNECT 3 4 5 6 L1 L2 L3 2 1 CB1 3 4 2 1 CB2 3 4 2 1 CB3 3 4 L1 L2 L3 1 2 X2 X1 MAIN POWER LIGHT R 1 2 3 1 2 3 1 2 3...

Page 26: ...220 VAC 3 PHASE POWER RAIL 202104 Rev 1 1 23 Heater Circuit...

Page 27: ...220 VAC 1 PHASE POWER RAIL 202104 Rev 1 1 24 220 VAC 1 PHASE POWER RAIL Component Identification...

Page 28: ...75 X 75 7 1 201248 CABLE WAY 1 5 X 1 X 17 500in 8 4 201263 JUMPER 2 POSITION 9 1 201264 JUMPER 4 POSITION 10 48 201266 MARKER STRIP 3 5mm WIDTH 11 1 EL 114 CIRCUIT BREAKER 3A 2 POLE TYP 12 1 EL 118 C...

Page 29: ...220 VAC 1 PHASE POWER RAIL 202104 Rev 1 1 26 Schematics Incoming Power...

Page 30: ...220 VAC 1 PHASE POWER RAIL 202104 Rev 1 1 27 Heater Circuit...

Page 31: ...400 VAC 3 PHASE POWER RAIL 202104 Rev 1 1 28 400 VAC 3 PHASE POWER RAIL Component Identification...

Page 32: ...AY 75 X 75 7 1 201248 CABLE WAY 1 5 X 1 X 17 500in 8 4 201263 JUMPER 2 POSITION 9 1 201264 JUMPER 4 POSITION 10 48 201266 MARKER STRIP 3 5mm WIDTH 11 1 EL 118 CONTACTOR 32A 24VDC COIL 12 1 EL 122 POWE...

Page 33: ...400 VAC 3 PHASE POWER RAIL 202104 Rev 1 1 30 Schematics Incoming Power...

Page 34: ...400 VAC 3 PHASE POWER RAIL 202104 Rev 1 1 31 Heater Circuit...

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